AD 57-16-03
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | DC-7 | Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft |
| aircraft | The Boeing Company | DC-7B | Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft |
| aircraft | The Boeing Company | DC-7C | Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft |
Unsafe Condition
Fatigue failures have occurred in the elevator control tab pushrod assembly (P/N 4499117) due to tubes reamed beyond specified limits to accommodate end fittings. Other assemblies (P/Ns 2357984, 3593467, 4335618) may also have excessive reaming, leading to potential cracks.
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Required Actions
Inspect all specified assemblies within the next 300 flight hours for fatigue cracks or excessive reaming. Use x-ray if disassembled inspection is insufficient. Replace parts if cracks are found or reaming exceeds Douglas Service Bulletin DC-7 No. 181 limits. Visually reinspect parts within tolerance every 300 flight hours until replaced with P/N 359347.
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Compliance Time
within the next 300 hours
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Affected Aircraft
Douglas DC-7, DC-7B, DC-7C aircraft prior to Fuselage No. 697
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Federal Register Abstract
Elevator Tab Pushrod
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_57-16-03.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 57-16-03 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft Subject: Elevator Tab Pushrod Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: Make: The Boeing Company Model: DC-7 | DC-7B | DC-7C Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 57-16-03 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: AD NUMBER: 57-16-03 SUBJECT HEADING: Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft ACTION: SUMMARY: DATES: ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 57-16-03 DOUGLAS: Applies to All Model DC-7 Series Aircraft Prior to Fuselage No. 697. Compliance required as indicated. Numerous cases have been reported wherein fatigue failures have occurred in the elevator control tab pushrod assembly, P/N 4499117. Investigation reveals that tubes reamed to accommodate the end fittings are unsatisfactory. Also, it has been determined that P/N 4499117 as well as other assemblies, P/N's 2357984, 3593467, and 4335618, have been reamed to permit installation of the end fittings. Unless already accomplished, inspect all the above assemblies within the next 300 hours for fatigue cracks or reaming. Unless disassembled x-ray is believed to be the only reliable means of verifying whether the tubes have been reamed in excess of the limits specified by Douglas. If cracks are found or reaming exceeds the limits specified in Douglas Service Bulletin DC-7 No. 181 reissued February 8, 1957, the part must be replaced. All parts reamed within tolerances specified in the Douglas Service Bulletin must be visually reinspected for fatigue cracks at intervals not to exceed 300 hours. When P/N's 4335618 and 4499117 as well as any P/N 3593467, which have been reamed, are replaced with P/N 359347 now manufactured by controlling the swaging of the tube instead of reaming to permit installation of the end fittings, the repeated inspection may be discontinued. (Douglas Service Bulletin DC-7 No. 132 revised November 13, 1956, covers the installation of P/N 3593467 and the associated changes required to make the installation on aircraft originally incorporating P/N 4335618 or P/N 4499117.) This supersedes AD 56-24-04. FOOTER:
Document Text
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AD Final Rules - DRS_57-16-03.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 57-16-03 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft Subject: Elevator Tab Pushrod Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: Make: The Boeing Company Model: DC-7 | DC-7B | DC-7C Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 57-16-03 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: AD NUMBER: 57-16-03 SUBJECT HEADING: Airworthiness Directives; DOUGLAS All Model DC-7 Series Aircraft ACTION: SUMMARY: DATES: ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 57-16-03 DOUGLAS: Applies to All Model DC-7 Series Aircraft Prior to Fuselage No. 697. Compliance required as indicated. Numerous cases have been reported wherein fatigue failures have occurred in the elevator control tab pushrod assembly, P/N 4499117. Investigation reveals that tubes reamed to accommodate the end fittings are unsatisfactory. Also, it has been determined that P/N 4499117 as well as other assemblies, P/N's 2357984, 3593467, and 4335618, have been reamed to permit installation of the end fittings. Unless already accomplished, inspect all the above assemblies within the next 300 hours for fatigue cracks or reaming. Unless disassembled x-ray is believed to be the only reliable means of verifying whether the tubes have been reamed in excess of the limits specified by Douglas. If cracks are found or reaming exceeds the limits specified in Douglas Service Bulletin DC-7 No. 181 reissued February 8, 1957, the part must be replaced. All parts reamed within tolerances specified in the Douglas Service Bulletin must be visually reinspected for fatigue cracks at intervals not to exceed 300 hours. When P/N's 4335618 and 4499117 as well as any P/N 3593467, which have been reamed, are replaced with P/N 359347 now manufactured by controlling the swaging of the tube instead of reaming to permit installation of the end fittings, the repeated inspection may be discontinued. (Douglas Service Bulletin DC-7 No. 132 revised November 13, 1956, covers the installation of P/N 3593467 and the associated changes required to make the installation on aircraft originally incorporating P/N 4335618 or P/N 4499117.) This supersedes AD 56-24-04. FOOTER:
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Retrieved: Apr 8, 2026
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