AD 2016-20-08
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Airbus | A300 B2-1A | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B2-1C | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B2-203 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B2K-3C | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-103 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-203 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-2C | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-601 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-603 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-605R | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-620 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-622 | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 B4-622R | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 C4-605R Variant F | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 F4-605R | Airworthiness Directives; Airbus Airplanes |
| aircraft | Airbus | A300 F4-622R | Airworthiness Directives; Airbus Airplanes |
Unsafe Condition
Cracking of the No. 2 flap beams, which may propagate from the bolt holes of the base member and side members, could result in rupture of the flap beams and reduced structural integrity of the airplane.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Conduct repetitive inspections of the No. 2 flap beam base and side members using ultrasonic methods. Replace the flap beams if cracking is detected. Reduce inspection thresholds and intervals as specified.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within reduced compliance times as specified in the AD.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Airbus Model A300 series airplanes, Airbus Model A300 B4-600, B4-600R, and F4-600R series airplanes, and Model A300 C4-605R Variant F airplanes (collectively called Model A300-600 series airplanes). Exempts certain Model A300-600 airplanes with specific Airbus modifications.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are superseding Airworthiness Directive (AD) 95-21-09 for all Airbus Model A300 series airplanes, and Airbus Model A300 B4-600, B4-600R, and F4-600R series airplanes, and Model A300 C4-605R Variant F airplanes (collectively called Model A300-600 series airplanes). AD 95- 21-09 required repetitive inspections for cracking of the No. 2 flap beams, and replacement of the flap beams, if necessary; and provided optional modifications for extending certain inspection thresholds, and an optional terminating modification for certain inspections. This new AD requires reduced compliance times for inspections and also reduces the number of airplanes affected. This AD was prompted by a determination that the compliance times must be reduced. We are issuing this AD to detect and correct cracking of the No. 2 flap beams, which could result in rupture of the flap beams and reduced structural integrity of the airplane.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to the Airbus airplanes identified in paragraphs
(c)(1) through (c)(5) of this AD, certificated in any category.
(1) Airbus Model A300 B2-1A, B2-1C, B2K-3C, B2-203, B4-2C, B4-
103, and B4-203 airplanes, all manufacturer serial numbers (MSNs).
(2) Airbus Model A300 B4-601, B4-603, B4-620, B4-622, B4-605R,
and B4-622R airplanes, all MSNs.
(3) Airbus Model A300 F4-605R, all MSNs, except those airplanes
on which both Airbus Modifications 11133 and 12699 have been
embodied.
(4) Airbus Model A300 F4-622R airplanes, all MSNs, except those
airplanes on which the modifications identified in paragraph
(c)(4)(i) or (c)(4)(ii) of this AD have been embodied.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 81, Number 201 (Tuesday, October 18, 2016)]
[Rules and Regulations]
[Pages 71596-71602]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2016-23261]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2015-8470; Directorate Identifier 2013-NM-199-AD;
Amendment 39-18674; AD 2016-20-08]
RIN 2120-AA64
Airworthiness Directives; Airbus Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding Airworthiness Directive (AD) 95-21-09 for
all Airbus Model A300 series airplanes, and Airbus Model A300 B4-600,
B4-600R, and F4-600R series airplanes, and Model A300 C4-605R Variant F
airplanes (collectively called Model A300-600 series airplanes). AD 95-
21-09 required repetitive inspections for cracking of the No. 2 flap
beams, and replacement of the flap beams, if necessary; and provided
optional modifications for extending certain inspection thresholds, and
an optional terminating modification for certain inspections. This new
AD requires reduced compliance times for inspections and also reduces
the number of airplanes affected. This AD was prompted by a
determination that the compliance times must be reduced. We are issuing
this AD to detect and correct cracking of the No. 2 flap beams, which
could result in rupture of the flap beams and reduced structural
integrity of the airplane.
DATES: This AD is effective November 22, 2016.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in this AD as of November 22,
2016.
The Director of the Federal Register approved the incorporation by
reference of certain other publications listed in this AD as of
November 17, 1995 (60 FR 53847, October 18, 1995).
ADDRESSES: For service information identified in this final rule,
contact Airbus SAS, Airworthiness Office--EAW, 1 Rond Point Maurice
Bellonte, 31707 Blagnac Cedex, France; telephone +33 5 61 93 36 96; fax
+33 5 61 93 44 51; email <a href="mailto:account.airworth-eas@airbus.com">account.airworth-eas@airbus.com</a>; Internet
<a href="http://www.airbus.com">http://www.airbus.com</a>. You may view this referenced service information
at the FAA, Transport Airplane Directorate, 1601 Lind Avenue SW.,
Renton, WA. For information on the availability of
[[Page 71597]]
this material at the FAA, call 425-227-1221. It is also available on
the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and
locating Docket No. FAA-2015-8470.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2015-
8470; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the regulatory evaluation, any comments received, and
other information. The address for the Docket Office (telephone 800-
647-5527) is Docket Management Facility, U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Dan Rodina, Aerospace Engineer,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
1601 Lind Avenue SW., Renton, WA 98057-3356; telephone 425-227-2125;
fax 425-227-1149.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 95-21-09, Amendment 39-9395 (60 FR 53847,
October 18, 1995) (``AD 95-21-09''). AD 95-21-09 applied to all Airbus
Model A300 and A300-600 series airplanes. The NPRM published in the
Federal Register on January 20, 2016 (81 FR 3045) (``the NPRM'').
The European Aviation Safety Agency (EASA), which is the Technical
Agent for the Member States of the European Union, has issued EASA AD
2013-0234R2, dated October 7, 2013 (referred to after this as the
Mandatory Continuing Airworthiness Information, or ``the MCAI''), to
correct an unsafe condition for certain Airbus Model A300 and A300-600
series airplanes. The MCAI states:
Fatigue and ``fail safe'' tests developed on a test specimen
confirmed that cracks may appear and propagate from the bolt holes
of the base member and the side members of flap beam No. 2.
The development of such cracks, if not detected, could result in
a rupture of flap beams No. 2, which could adversely affect the
structural integrity of the airframe.
To address this potential unsafe condition, Airbus issued
Service Bulletin (SB) A300-57-0116 and SB A300-57-6005 and DGAC
[Direction G[eacute]n[eacute]rale de l'Aviation Civile] France
issued AD 1986-187-076(B), later revised, to require a repetitive
inspection programme [and corrective action] for A300 and A300-600
aeroplanes. [French AD 86-187-076(B)R3, dated March 2, 1994,
corresponds to FAA AD 95-21-09, which superseded FAA AD 85-07-04,
Amendment 39-5027 (50 FR 13013, April 2, 1985).]
For A300 aeroplanes, and in the frame of the Extended Service
Goal (ESG) exercise, it was shown that design changes (Airbus Mod.
4740/Airbus SB A300-57-0128 or Airbus Mod. 5815/Airbus SB A300-57-
0141) were not sufficient to enable full ESG life without
inspections.
For A300-600 aeroplanes, since DGAC France AD 1986-187-076(B)
was issued, a fleet survey and updated Fatigue and Damage Tolerance
analyses have been performed in order to substantiate the second
A300-600 ESG2 exercise. Airbus SB A300-57-6005 has been revised
accordingly to decrease the inspection thresholds and intervals.
For the reasons described above, this [EASA] AD retains the
requirements of DGAC France AD 1986-187-076(B)R4, which is
superseded, and requires those inspections to be accomplished at
reduced thresholds and intervals.
This [EASA] AD has been revised to correct typographical errors
in some compliance times defined in Appendix 1, Tables 1 and 2.
The MCAI also reduces the number of airplanes identified in the
applicability by exempting certain Model A300-600 airplanes on which
certain Airbus modifications have been embodied. You may examine the
MCAI in the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by
searching for and locating Docket No. FAA-2015-8470.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM and
the FAA's response to each comment.
Request To Remove Certain Exceptions in the Proposed Applicability
United Parcel Service (UPS) requested that the applicability
exceptions in paragraphs (c)(3) and (c)(4) of the proposed AD be
revised to remove Airbus Modifications 11133 and 12699 as exceptions.
UPS stated that the exceptions provided in paragraphs (c)(3) and (c)(4)
of the proposed AD are inconsistent with the effectivity specified in
the service information referenced in the NPRM. UPS pointed out that
the effectivity of Airbus Service Bulletin A300-57-6005, Revision 06,
dated November 14, 2013, applies to airplanes with manufacturer serial
number (MSN) 775 and subsequent, with MSN 775 as the production cut-in
for Airbus Modification 11133. UPS asserted that this service
bulletin's effectivity also does not list all post-modification 11133
and 12699 airplanes. UPS stated that the determining factor for the
service information effectivity is whether an airplane is approved for
the extended service goal (ESG-2) operational life or not. UPS also
pointed out that the effectivity of Airbus Service Bulletin A300-57-
6005, Revision 06, dated November 14, 2013, does not include Model A300
F4-622 airplanes that are in a UPS configuration (Airbus Modifications
11133, 12047, 12048, 12050, but not 12699), which would mean UPS would
need to request an alternative method of compliance (AMOC) or other
means to show compliance for those airplanes.
We acknowledge the concern UPS identified regarding the clarity of
the AD applicability. Therefore, we have revised the applicability to
match the related MCAI, which should address UPS's concern. We do not
intend for this AD to affect UPS's specified A300 F4-622R configuration
(Airbus Modifications 11133, 12047, 12048, 12050, but not 12699). We
have revised paragraph (c)(4) of this AD accordingly. However, we do
not agree to delete references to both Airbus Modifications 11133 and
12699 from the applicability of this AD since there are airplanes with
these modifications in the worldwide fleet that might be imported and
placed on the U.S. Register. Therefore, we have not removed references
to Airbus Modifications 11133 and 12699 from paragraphs (c)(3) and
(c)(4) of this AD.
Request To Remove Typographical Error
UPS requested that paragraph (l)(2) of the proposed AD be revised
to remove a typographical error that resulted in listing Model A300 F4-
622R airplanes twice.
We agree that there was a typographical error, as described by UPS.
We have removed the redundant reference in this AD.
Additional Change to This AD
We added new paragraph (m) to this AD to specify clearly the
required calculation method for establishing the average flight times
(AFT) for the compliance times for certain inspections required by this
AD. We also redesignated subsequent paragraphs.
Conclusion
We reviewed the available data, including the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously
[[Page 71598]]
and minor editorial changes. We have determined that these changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
Related Service Information Under 1 CFR Part 51
Airbus has issued Service Bulletins A300-57-0116, Revision 07,
dated September 19, 2011, including Appendixes A and B; and A300-57-
6005, Revision 06, dated November 14, 2013. This service information
describes procedures for ultrasonic inspections of the No. 2 flap beam
base and side members. These documents are distinct since they apply to
different airplane models. This service information is reasonably
available because the interested parties have access to it through
their normal course of business or by the means identified in the
ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 49 airplanes of U.S. registry.
The actions required by AD 95-21-09 and retained in this AD, take
about 6 work-hours per product, at an average labor rate of $85 per
work-hour. Required parts cost about $0 per product. Based on these
figures, the estimated cost of the actions that were required by AD 95-
21-09 is $510 per product, per inspection cycle.
We also estimate that it takes about 6 work-hours per product to
comply with the basic requirements of this AD. The average labor rate
is $85 per work-hour. Based on these figures, we estimate the cost of
this AD on U.S. operators to be $24,990 per inspection cycle, or $510
per product, per inspection cycle.
We have received no definitive data that would enable us to provide
cost estimates for the on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in Alaska; and
4. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
95-21-09, Amendment 39-9395 (60 FR 53847, October 18, 1995), and adding
the following new AD:
2016-20-08 Airbus: Amendment 39-18674; Docket No. FAA-2015-8470;
Directorate Identifier 2013-NM-199-AD.
(a) Effective Date
This AD is effective November 22, 2016.
(b) Affected ADs
This AD replaces AD 95-21-09, Amendment 39-9395 (60 FR 53847,
October 18, 1995) (``AD 95-21-09'').
(c) Applicability
This AD applies to the Airbus airplanes identified in paragraphs
(c)(1) through (c)(5) of this AD, certificated in any category.
(1) Airbus Model A300 B2-1A, B2-1C, B2K-3C, B2-203, B4-2C, B4-
103, and B4-203 airplanes, all manufacturer serial numbers (MSNs).
(2) Airbus Model A300 B4-601, B4-603, B4-620, B4-622, B4-605R,
and B4-622R airplanes, all MSNs.
(3) Airbus Model A300 F4-605R, all MSNs, except those airplanes
on which both Airbus Modifications 11133 and 12699 have been
embodied.
(4) Airbus Model A300 F4-622R airplanes, all MSNs, except those
airplanes on which the modifications identified in paragraph
(c)(4)(i) or (c)(4)(ii) of this AD have been embodied.
(i) All Airbus Modifications 11133, 12047, 12048, and 12050 have
been embodied.
(ii) Both Airbus Modifications 11133 and 12699 have been
embodied.
(5) Airbus Model A300 C4-605R Variant F airplanes, all MSNs.
(d) Subject
Air Transport Association (ATA) of America Code 57, Wings.
(e) Reason
This AD was prompted by a determination that the compliance
times must be reduced. We are issuing this AD to detect and correct
cracking of the No. 2 flap beams, which could result in rupture of
the flap beams and reduced structural integrity of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Retained Inspection and Corrective Actions for Model A300 Series
Airplanes, With Note 3 of AD 95-21-09 Incorporated and Additional
Terminating Provisions
This paragraph restates the requirements of paragraph (a) of AD
95-21-09, with Note 3 of AD 95-21-09 incorporated and additional
terminating provisions. For Model A300 series airplanes: Prior to
the accumulation of 15,000 total landings, or within the next 120
days after May 9, 1985 (the effective date of AD 85-07-04, Amendment
39-5027 (50 FR 13013, April 2, 1985) (``AD 85-07-04'')), whichever
occurs later, inspect for cracking of the base steel member and
light alloy side members of the No. 2 flap beams, left hand and
right hand, in accordance with the Accomplishment Instructions of
Airbus Service Bulletin A300-57-116, Revision 6, dated July 16,
1993. Accomplishing the requirements of paragraph (h) or (l) of this
AD terminates the requirements of this paragraph. Measurement of
crack length is performed by measurement of the probe displacement
(perpendicular to symmetry plane of beam) between defect indication
appearance and its complete disappearance. The bolt hole indication
should not be interpreted as an indication of a defect. These two
indications appear very close together because the defects originate
from the bolt holes.
[[Page 71599]]
(1) If no cracking is detected: Except as provided by paragraph
(i) of this AD, repeat the inspection at intervals not to exceed
1,700 landings until the requirements of paragraph (h) or (l) of
this AD are accomplished.
(2) If any crack is detected that is less than or equal to 4
millimeters (mm): Repeat the inspection at intervals not to exceed
250 landings, until the requirements of paragraph (h) or (l) of this
AD are accomplished.
(3) If any crack is detected that exceeds 4 mm: Prior to further
flight, replace the flap beam in accordance with the Accomplishment
Instructions of Airbus Service Bulletin A300-57-116, Revision 6,
dated July 16, 1993, and prior to the accumulation of 15,000 flight
cycles on the replaced flap beam, perform the ultrasonic inspection
as required by paragraph (h) or (l) of this AD.
(h) Retained Ultrasonic Inspection and Corrective Action for Model A300
Series Airplanes, With Additional Terminating Provisions
This paragraph restates the requirements of paragraph (b) of AD
95-21-09, with additional terminating provisions. For Model A300
series airplanes: Prior to the accumulation of 15,000 total
landings, or within the next 1,000 landings after November 17, 1995
(the effective date of AD 95-21-09), whichever occurs later, perform
an ultrasonic inspection to detect cracking of the No. 2 flap beams,
in accordance with Airbus Service Bulletin A300-57-116, Revision 6,
dated July 16, 1993. Accomplishment of this inspection terminates
the inspections required by paragraph (g) of this AD. Accomplishment
of the requirements of paragraph (l) of this AD terminates the
requirements of this paragraph.
(1) If no cracking is detected: Except as provided by paragraph
(i) of this AD, repeat the ultrasonic inspections thereafter at
intervals not to exceed 1,700 landings.
(2) If any crack is detected beyond the bolt hole, and that
crack is less than or equal to 4 mm in length: Repeat the ultrasonic
inspections thereafter at intervals not to exceed 250 landings.
(3) If any crack is detected beyond the bolt hole and that crack
is greater than 4 mm in length: Prior to further flight, replace the
flap beam in accordance with Airbus Service Bulletin A300-57-116,
Revision 6, dated July 16, 1993; and prior to the accumulation of
15,000 flight cycles on the replaced flap beam, perform the
ultrasonic inspection as required by this paragraph.
(i) Retained Modification of the No. 2 Track Beam for Model A300 Series
Airplanes, With Changes to Compliance Extension
This paragraph restates the provisions of paragraph (c) of AD
95-21-09, with changes to compliance extension. For Model A300
series airplanes: After accomplishing the initial inspection
required by paragraph (h) of this AD, accomplishment of either
paragraph (i)(1) or (i)(2) of this AD before the effective date of
this AD extends the fatigue life of the No. 2 flap track beam as
specified in those paragraphs, provided that no cracking is detected
during any inspection required by paragraph (g) or (h) of this AD.
(1) Removal of any damage and the installation of larger
diameter bolts on the No. 2 flap track beam (Modification No. 4740),
in accordance with Airbus Service Bulletin A300-57-128, Revision 3,
dated January 26, 1990, extends the interval for the first
repetitive inspection required by paragraph (h) of this AD from
1,700 landings to 12,000 landings, provided that Modification No.
4740 is accomplished prior to the accumulation of 16,700 total
landings on the flap beams. Following accomplishment of the first
repetitive inspection, subsequent repetitive inspections shall be
performed at intervals not to exceed 1,700 landings.
(2) Cold working of the bolt holes and the installation of
larger diameter bolts on the No. 2 flap track beam (Modification No.
5815), in accordance with Airbus Service Bulletin A300-57-141,
Revision 7, dated July 16, 1993, extends the interval for the first
repetitive inspection required by paragraph (h) of this AD from
1,700 landings to the interval specified in paragraph (i)(2)(i) or
(i)(2)(ii) of this AD.
(i) If interference fit bolts that are \15/32\-inch in diameter
are fitted, the interval for the first repetitive inspection
required by paragraph (h) of this AD is extended to 22,000 landings,
provided that Modification No. 5815 is accomplished prior to the
accumulation of 16,700 total landings on the flap beam. Following
accomplishment of the first repetitive inspection required by
paragraph (h) of this AD, subsequent repetitive inspections shall be
performed at intervals not to exceed 1,700 landings.
(ii) If interference fit bolts that are \7/16\- or \3/8\-inch in
diameter are fitted, the interval for the first repetitive
inspection required by paragraph (h) of this AD is extended to
33,000 landings, provided that Modification No. 5815 is accomplished
prior to the accumulation of 16,700 total landings on the flap beam.
Following accomplishment of the first repetitive inspection required
by paragraph (h) of this AD, subsequent repetitive inspections shall
be performed at intervals not to exceed 1,700 landings.
(j) Retained Ultrasonic Inspection and Corrective Actions for Model
A300-600 Series Airplanes, With Terminating Provisions
This paragraph restates the requirements of paragraph (d) of AD
95-21-09, with terminating provisions. For Model A300-600 series
airplanes: Prior to the accumulation of 15,000 total landings, or
within the next 1,000 landings after November 17, 1995 (the
effective date of AD 95-21-09), whichever occurs later, perform an
ultrasonic inspection to detect cracking of the No. 2 flap track
beams, in accordance with Airbus Service Bulletin A300-57-6005,
Revision 2, dated December 16, 1993. Accomplishing the actions
required by paragraph (l) of this AD terminates the requirements of
this paragraph.
(1) If no cracking is detected, repeat the ultrasonic
inspections thereafter at intervals not to exceed 1,700 landings.
(2) If any crack is detected beyond the bolt hole and that crack
is less than or equal to 4 mm in length: Repeat the ultrasonic
inspections thereafter at intervals not to exceed 250 landings.
(3) If any crack is detected beyond the bolt hole and that crack
is greater than 4 mm in length: Prior to further flight, replace the
flap beam in accordance with Airbus Service Bulletin A300-57-6005,
Revision 2, dated December 16, 1993, and prior to the accumulation
of 15,000 landings on the replaced flap beam, perform the ultrasonic
inspection required by paragraph (j) of this AD.
(k) Retained Optional Action With Note 5 of AD 95-21-09 Incorporated
and Changes To Terminating Action
This paragraph restates the provisions of paragraph (e) of AD
95-21-09, with Note 5 of AD 95-21-09 incorporated and changes to
terminating action. For Model A300-600 series airplanes:
Installation of oversized transition fit bolts in cold-worked holes,
in accordance with Airbus Service Bulletin A300-57-6006, Revision 4,
dated July 25, 1994 (Modification No. 5815), constitutes terminating
action for the repetitive inspection requirements of paragraph (j)
of this AD, provided that no cracking is detected during any
inspection required by paragraph (j) of this AD, and provided that
the installation is accomplished prior to the accumulation of 15,000
total landings and before the effective date of this AD. If any bolt
requires oversizing above \7/16\-inch diameter during accomplishment
of this installation, prior to further flight, repair using a method
approved by the Manager, Standardization Branch, ANM-113, FAA,
Transport Airplane Directorate; or by the Manager, International
Branch, ANM-116, Transport Airplane Directorate, FAA. As of the
effective date of this AD, any new repair approval must be done
using a method approved by the Manager, International Branch, ANM-
116, Transport Airplane Directorate, FAA. If Airbus Service Bulletin
A300-57-6005, Revision 2, dated December 16, 1993, was accomplished
concurrently with Airbus Service Bulletin A300-57-6006, Revision 3,
dated December 16, 1993 (Modification No. 5815), the ultrasonic
inspection for cracking required by paragraph (j) of this AD need
not be performed since the eddy current inspection detailed for
Modification No. 5815 is more comprehensive.
(l) New Requirement of This AD: Initial and Repetitive Ultrasonic
Inspections
At the applicable time specified in paragraph (l)(1) or (l)(2)
of this AD and, thereafter at intervals not to exceed those defined
in table 3 to paragraph (l) of this AD, as applicable, accomplish an
ultrasonic inspection for cracking of the steel base member and the
aluminum side members' flap beam on the left-hand (LH) and right-
hand (RH) sides, in accordance with the Accomplishment Instructions
of Airbus Service Bulletin A300-57-0116, Revision 07, dated
September 19, 2011, including Appendixes A and B; or Airbus Service
Bulletin A300-57-6005, Revision 06, dated November 14, 2013; as
applicable. For the purposes of this AD, average flight time
[[Page 71600]]
(AFT) must be established as specified in paragraph (m) of this AD.
Doing the actions required by this paragraph terminates the
requirements of paragraphs (g) through (k) of this AD.
(1) For Model A300 B2-1A, B2-1C, B2K-3C, B2-203, B4-2C, B4-103,
and B4-203 airplanes (referred to as Model A300 series airplanes):
Within the applicable compliance time defined in table 1 to
paragraph (l) of this AD.
(2) For Model A300 B4-601, B4-603, B4-620, B4-622, B4-605R, B4-
622R, F4-605R, F4-622R airplanes, and Model A300 C4-605R Variant F
airplanes (referred to as Model A300-600 series airplanes): At the
later of the times specified in paragraphs (l)(2)(i) and (l)(2)(ii)
of this AD.
(i) Within the compliance time defined in table 2 to paragraph
(l) of this AD.
(ii) Within 300 flight cycles or 640 flight hours after the
effective date of this AD, whichever occurs first.
Table 1 to Paragraph (l) of This AD--Inspection Compliance Times for
Model A300 Series Airplanes
------------------------------------------------------------------------
Compliance times for
Compliance times for airplanes with an
Airplane configuration airplanes with an AFT of more than or
AFT of less than 1.5 equal to 1.5
------------------------------------------------------------------------
Model A300 B2-1A, B2-1C, B2K- Within 15,000 flight Within 15,000 flight
3C, B2-203 airplanes on cycles or 16,900 cycles or 16,900
which Airbus Modifications flight hours since flight hours since
4740 and 5815 have not been first flight of the first flight of the
embodied. airplane, whichever airplane, whichever
occurs first. occurs first.
Model A300 B4-103 airplanes Within 15,000 flight Within 15,000 flight
on which Airbus cycles or 20,500 cycles or 20,500
Modifications 4740 and 5815 flight hours since flight hours since
have not been embodied. first flight of the first flight of the
airplane, whichever airplane, whichever
occurs first. occurs first.
Model A300 B4-2C, and B4-203 Within 16,200 flight Within 15,000 flight
airplanes on which Airbus cycles or 22,200 cycles or 34,000
Modifications 4740 and 5815 flight hours since flight hours since
have not been embodied. first flight of the first flight of the
airplane, whichever airplane, whichever
occurs first. occurs first.
Model A300 B2-1A, B2-1C, B2K- Within 12,000 flight Within 12,000 flight
3C, B2-203 airplanes on cycles or 13,500 cycles or 13,500
which Airbus Modification flight hours since flight hours since
4740 has been embodied. embodiment of embodiment of
Airbus Modification Airbus Modification
4740, whichever 4740, whichever
occurs first. occurs first.
Model A300 B4-103 airplanes Within 12,000 flight Within 12,000 flight
on which Airbus cycles or 16,400 cycles or 16,400
Modification 4740 has been flight hours since flight hours since
embodied. embodiment of embodiment of
Airbus Modification Airbus Modification
4740, whichever 4740, whichever
occurs first. occurs first.
Model A300 B4-2C, and B4-203 Within 12,900 flight Within 12,000 flight
airplanes on which Airbus cycles or 17,700 cycles or 27,200
Modification 4740 has been flight hours since flight hours since
embodied. embodiment of embodiment of
Airbus Modification Airbus Modification
4740, whichever 4740, whichever
occurs first. occurs first.
Model A300 B2-1A, B2-1C, B2K- Within 33,000 flight Within 33,000 flight
3C, B2-203 airplanes on cycles or 37,200 cycles or 37,200
which Airbus Modification flight hours since flight hours since
5815 has been embodied and embodiment of embodiment of
no bolt larger than \7/16\- Airbus Modification Airbus Modification
inch diameter is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
Model A300 B4-103 airplanes Within 33,000 flight Within 33,000 flight
on which Airbus cycles or 45,200 cycles or 45,200
Modification 5815 has been flight hours since flight hours since
embodied and no bolt larger embodiment of embodiment of
than \7/16\-inch diameter Airbus Modification Airbus Modification
is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
Model A300 B4-2C, and B4-203 Within 35,600 flight Within 33,000 flight
airplanes on which Airbus cycles or 48,800 cycles or 74,900
Modification 5815 has been flight hours since flight hours since
embodied and no bolt larger embodiment of embodiment of
than \7/16\-inch diameter Airbus Modification Airbus Modification
is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
Model A300 B2-1A, B2-1C, B2K- Within 22,000 flight Within 22,000 flight
3C, B2-203 airplanes on cycles or 24,800 cycles or 24,800
which Airbus Modification flight hours since flight hours since
5815 has been embodied and embodiment of embodiment of
at least one bolt with a Airbus Modification Airbus Modification
\15/32\-inch diameter is 5815, whichever 5815, whichever
fitted. occurs first. occurs first.
Model A300 B4-103 airplanes Within 22,000 flight Within 22,000 flight
on which Airbus cycles or 30,100 cycles or 30,100
Modification 5815 has been flight hours since flight hours since
embodied and at least one embodiment of embodiment of
bolt with a \15/32\-inch Airbus Modification Airbus Modification
diameter is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
Model A300 B4-2C, and B4- Within 23,700 flight Within 22,000 flight
203, airplanes on which cycles or 32,500 cycles or 49,900
Airbus Modification 5815 flight hours since flight hours since
has been embodied and at embodiment of embodiment of
least one bolt with a \15/ Airbus Modification Airbus Modification
32\-inch diameter is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
------------------------------------------------------------------------
Table 2 to Paragraph (1) of This AD--Compliance Times for Model A300-600
Series Airplanes
------------------------------------------------------------------------
Compliance times for
Compliance times for airplanes with an
Airplane configuration airplanes with an AFT of more than or
AFT of less than 1.5 equal to 1.5
------------------------------------------------------------------------
Model A300-600 series Within 16,200 flight Within 15,000 flight
airplanes on which Airbus cycles or 24,300 cycles or 32,400
Modification 5815 and flight hours since flight hours since
Airbus Modification 11133 first flight of the first flight of the
have not been embodied. airplane, whichever airplane, whichever
occurs first. occurs first.
Model A300-600 series Within 35,600 flight Within 33,000 flight
airplanes on which Airbus cycles or 53,400 cycles or 71,200
Modification 5815 has been flight hours since flight hours since
embodied and no bolt larger embodiment of embodiment of
than \7/16\-inch diameter Airbus Modification Airbus Modification
is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
Model A300-600 series Within 23,700 flight Within 22,000 flight
airplanes on which Airbus cycles or 35,600 cycles or 47,500
Modification 5815 has been flight hours since flight hours since
embodied and at least one embodiment of embodiment of
bolt \15/32\-inch diameter Airbus Modification Airbus Modification
is fitted. 5815, whichever 5815, whichever
occurs first. occurs first.
[[Page 71601]]
Model A300-600 series Within 35,600 flight Within 33,000 flight
airplanes on which Airbus cycles or 53,400 cycles or 71,200
Modification 11133 has been flight hours since flight hours since
embodied. first flight, first flight,
whichever occurs whichever occurs
first. first.
------------------------------------------------------------------------
Table 3 to Paragraph (1) of This AD--Repetitive Inspection Intervals
------------------------------------------------------------------------
Repetitive interval
Repetitive interval (not to exceed) for
Airplane models (not to exceed) for airplanes with an
airplanes with an AFT equal to or more
AFT of less than 1.5 than 1.5
------------------------------------------------------------------------
A300 B2-1A, B2-1C, B2K-3C, 1,500 flight cycles 1,500 flight cycles
B2-203. or 1,600 flight or 1,600 flight
hours, whichever hours, whichever
occurs first. occurs first.
A300 B4-103 airplanes....... 1,500 flight cycles 1,500 flight cycles
or 2,000 flight or 2,000 flight
hours, whichever hours, whichever
occurs first. occurs first.
A300 B4-2C, and B4-203...... 1,600 flight cycles 1,500 flight cycles
or 2,200 flight or 3,400 flight
hours, whichever hours, whichever
occurs first. occurs first.
A300-600 series airplanes... 1,600 flight cycles 1,500 flight cycles
or 2,400 flight or 3,200 flight
hours, whichever hours, whichever
occurs first. occurs first.
------------------------------------------------------------------------
(m) Calculating the AFT
For the purpose of this AD, the AFT must be established as
specified in paragraphs (m)(1), (m)(2), and (m)(3) of this AD.
(1) For the initial inspection, the average flight time is the
total accumulated flight hours, counted from take-off to touch-down,
divided by the total accumulated flight cycles at the effective date
of this AD.
(2) For the first repeated inspection interval, the average
flight time is the total accumulated flight hours divided by the
total accumulated flight cycles at the time of the inspection
threshold.
(3) For all inspection intervals onward, the average flight time
is the flight hours divided by the flight cycles accumulated between
the last two inspections.
(n) New Requirement of This AD: Corrective Action
If any crack is found during any inspection required by
paragraph (l) of this AD: Before further flight, replace the flap
beam using a method approved by the Manager, International Branch,
ANM-116, Transport Airplane Directorate, FAA; or the European
Aviation Safety Agency (EASA); or Airbus's EASA Design Organization
Approval (DOA). Replacement of the flap beam does not constitute
terminating action for the inspections required by paragraph (l) of
this AD.
(o) Credit for Previous Actions
(1) This paragraph provides credit for inspections required by
paragraph (g) of this AD, if those inspections were performed before
November 17, 1995 (the effective date of AD 95-21-09) using Airbus
Service Bulletin A300-57-116, Revision 1, dated August 27, 1983;
Revision 2, dated April 24, 1984; Revision 3, dated July 20, 1984;
Revision 4, dated August 13, 1986; or Revision 5, dated July 10,
1989; as applicable.
(2) This paragraph provides credit for actions required by
paragraph (l) of this AD, if those actions were performed before the
effective date of this AD using the applicable service information
identified in paragraphs (o)(2)(i) through (o)(2)(x) of this AD.
(i) Airbus Service Bulletin A300-57-6005, Revision 2, dated
December 16, 1993, which was previously incorporated by reference on
November 17, 1995 (60 FR 53847, October 18, 1995).
(ii) Airbus Service Bulletin A300-57-6005, Revision 03, dated
November 25, 1997.
(iii) Airbus Service Bulletin A300-57-6005, Revision 04, dated
October 25, 1999.
(iv) Airbus Service Bulletin A300-57-6005, Revision 05, dated
April 25, 2013.
(v) Airbus Service Bulletin A300-57-116, Revision 1, dated
August 27, 1983.
(vi) Airbus Service Bulletin A300-57-116, Revision 2, dated
April 24, 1984.
(vii) Airbus Service Bulletin A300-57-116, Revision 3, dated
July 20, 1984.
(viii) Airbus Service Bulletin A300-57-116, Revision 4, dated
August 13, 1986.
(ix) Airbus Service Bulletin A300-57-116, Revision 5, dated July
10, 1989.
(x) Airbus Service Bulletin A300-57-116, Revision 6, dated July
16, 1993, which was previously incorporated by reference on November
17, 1995 (60 FR 53847, October 18, 1995).
(p) Other FAA AD Provisions
The following provisions also apply to this AD:
(1) Alternative Methods of Compliance (AMOCs): The Manager,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
has the authority to approve AMOCs for this AD, if requested using
the procedures found in 14 CFR 39.19. In accordance with 14 CFR
39.19, send your request to your principal inspector or local Flight
Standards District Office, as appropriate. If sending information
directly to the International Branch, send it to ATTN: Dan Rodina,
Aerospace Engineer, International Branch, ANM-116, Transport
Airplane Directorate, FAA, 1601 Lind Avenue SW., Renton, WA 98057-
3356; telephone 425-227-2125; fax 425-227-1149. Information may be
emailed to: <a href="mailto:9-ANM-116-AMOC-REQUESTS@faa.gov">9-ANM-116-AMOC-REQUESTS@faa.gov</a>.
(i) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(ii) AMOCs approved previously for AD 95-21-09, are approved as
AMOCs for the corresponding provisions of paragraphs (g) through (j)
of this AD.
(2) Contacting the Manufacturer: As of the effective date of
this AD, for any requirement in this AD to obtain corrective actions
from a manufacturer, the action must be accomplished using a method
approved by the Manager, International Branch, ANM-116, Transport
Airplane Directorate, FAA; or EASA; or Airbus's EASA DOA. If
approved by the DOA, the approval must include the DOA-authorized
signature.
(3) Required for Compliance (RC): Except as required by
paragraph (n) of this AD: If any service information contains
procedures or tests that are identified as RC, those procedures and
tests must be done to comply with this AD; any procedures or tests
that are not identified as RC are recommended. Those procedures and
tests that are not identified as RC may be deviated from using
accepted methods in accordance with the operator's maintenance or
inspection program without obtaining approval of an AMOC, provided
the procedures and tests identified as RC can be done and the
airplane can be put back in an airworthy condition. Any
substitutions or changes to procedures or tests identified as RC
require approval of an AMOC.
(q) Related Information
(1) Refer to Mandatory Continuing Airworthiness Information
(MCAI) EASA AD 2013-0234R2, dated October 7, 2013, for related
information. This MCAI may be found in the AD docket on the Internet
at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket
No. FAA-2015-8470.
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (r)(5) and (r)(6) of this AD.
[[Page 71602]]
(r) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless this AD specifies otherwise.
(3) The following service information was approved for IBR on
November 22, 2016.
(i) Airbus Service Bulletin A300-57-0116, Revision 07, dated
September 19, 2011, including Appendixes A and B. Only the first
page of Appendixes A and B of this document are identified as
appendixes.
(ii) Airbus Service Bulletin A300-57-6005, Revision 06, dated
November 14, 2013.
(4) The following service information was approved for IBR on
November 17, 1995 (60 FR 53847, October 18, 1995).
(i) Airbus Service Bulletin A300-57-116, Revision 6, dated July
16, 1993, which contains the following effective pages: Pages 1
through 11 of this document are identified as Revision 6, dated July
16, 1993.
(ii) Airbus Service Bulletin A300-57-128, Revision 3, dated
January 26, 1990, which contains the following effective pages: Page
1 is identified as Revision 3, dated January 26, 1990; pages 2
through 5 are identified as Revision 1, dated February 7, 1986; and
pages 6 through 14 are identified as the original issue, dated
August 27, 1983.
(iii) Airbus Service Bulletin A300-57-141, Revision 7, dated
July 16, 1993, which contains the following effective pages: Pages 1
through 24 of this document are identified as Revision 7, dated July
16, 1993.
(iv) Airbus Service Bulletin A300-57-6005, Revision 2, dated
December 16, 1993, which contains the following effective pages:
Pages 1 through 4 are identified as Revision 2, dated December 16,
1993; pages 5 through 7 and 9 are identified as Revision 1, dated
February 26, 1993; and page 8 is identified as the original issue,
dated August 13, 1986.
(v) Airbus Service Bulletin A300-57-6006, Revision 4, dated July
25, 1994, which contains the following effective pages: Pages 1, 2,
5, and 7 are identified as Revision 4, dated July 25, 1994; and
pages 3, 4, 6, and 8 through 20 are identified as Revision 3, dated
December 16, 1993.
(5) For service information identified in this AD, contact
Airbus SAS, Airworthiness Office--EAW, 1 Rond Point Maurice
Bellonte, 31707 Blagnac Cedex, France; telephone +33 5 61 93 36 96;
fax +33 5 61 93 44 51; email <a href="mailto:account.airworth-eas@airbus.com">account.airworth-eas@airbus.com</a>;
Internet <a href="http://www.airbus.com">http://www.airbus.com</a>.
(6) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(7) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Renton, Washington, on September 19, 2016.
Dionne Palermo,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2016-23261 Filed 10-17-16; 8:45 am]
BILLING CODE 4910-13-P
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