AD 2016-01-11
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Airbus | A320 | Airworthiness Directives; Airbus Airplanes |
Unsafe Condition
Fatigue cracking of the front spar vertical stringers on the wings and the horizontal floor beam on frame 36, which could result in reduced structural integrity of the airframe.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Conduct repetitive high frequency eddy current (HFEC) inspections for cracking of the radius of the front spar vertical stringers and the horizontal floor beam on frame 36. Perform a rototest inspection for cracking of the fastener holes of the front spar vertical stringers on frame 36. Repair if necessary.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 12 months of the effective date (February 25, 2016).
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Airbus Model A320 series airplanes with manufacturer serial numbers 0080 to 0155 inclusive, and all airplanes with serial numbers 0156 and higher.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are superseding Airworthiness Directive (AD) 98-18-26, for certain Airbus Model A320 series airplanes. AD 98-18-26 required repetitive inspections to detect fatigue cracking of the front spar vertical stringers on the wings; and repair, if necessary. This new AD requires repetitive high frequency eddy current (HFEC) inspections for cracking of the radius of the front spar vertical stringers and the horizontal floor beam on frame 36, a rototest inspection for cracking of the fastener holes of the front spar vertical stringers on frame 36, and repair if necessary. This AD was prompted by reports that indicate new repetitive inspections having new thresholds and intervals are needed and that additional work is needed to accomplish the inspections on airplanes on which a previous modification has been accomplished. We are issuing this AD to detect and correct fatigue cracking of the front spar vertical stringers on the wings, which could result in the reduced structural integrity of the airframe.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to Airbus Model A320-211, -212, and -231
airplanes, certificated in any category, manufacturer serial numbers
(MSN) 0001 through 0155 inclusive.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 81, Number 13 (Thursday, January 21, 2016)]
[Rules and Regulations]
[Pages 3316-3319]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2016-00373]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2015-1422; Directorate Identifier 2014-NM-125-AD;
Amendment 39-18370; AD 2016-01-11]
RIN 2120-AA64
Airworthiness Directives; Airbus Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding Airworthiness Directive (AD) 98-18-26, for
certain Airbus Model A320 series airplanes. AD 98-18-26 required
repetitive inspections to detect fatigue cracking of the front spar
vertical stringers on the wings; and repair, if necessary. This new AD
requires repetitive high frequency eddy current (HFEC) inspections for
cracking of the radius of the front spar vertical stringers and the
horizontal floor beam on frame 36, a rototest inspection for cracking
of the fastener holes of the front spar vertical stringers on frame 36,
and repair if necessary. This AD was prompted by reports that indicate
new repetitive inspections having new thresholds and intervals are
needed and that additional work is needed to accomplish the inspections
on airplanes on which a previous modification has been accomplished. We
are issuing this AD to detect and correct fatigue cracking of the front
spar vertical stringers on the wings, which could result in the reduced
structural integrity of the airframe.
DATES: This AD becomes effective February 25, 2016.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of February 25,
2016.
ADDRESSES: You may examine the AD docket on the Internet at <a href="http://www.regulations.gov/#!docketDetail">http://www.regulations.gov/#!docketDetail</a>;D=FAA-2015-1422; or in person at the
Docket Management Facility, U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC.
For service information identified in this AD, contact Airbus,
Airworthiness Office--EIAS, 1 Rond Point Maurice Bellonte, 31707
Blagnac Cedex, France; telephone +33 5 61 93 36 96; fax +33 5 61 93 44
51; email <a href="/cdn-cgi/l/email-protection#7b1a1818140e150f551a12090c14090f13561e1a083b1a1209190e0855181416"><span class="__cf_email__" data-cfemail="e687858589938892c8878f94918994928ecb838795a6878f94849395c885898b">[email protected]</span></a>; Internet <a href="http://www.airbus.com">http://www.airbus.com</a>. You may view this referenced service information at the
FAA, Transport Airplane Directorate, 1601 Lind Avenue SW., Renton, WA.
For information on the availability of this material at the FAA, call
425-227-1221. It is also available on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket Number FAA-
2015-1422.
FOR FURTHER INFORMATION CONTACT: Sanjay Ralhan, Aerospace Engineer,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
1601 Lind Avenue SW., Renton, WA 98057-3356; telephone 425-227-1405;
fax 425-227-1149.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 98-18-26, Amendment 39-10742 (63 FR 47423,
September 8, 1998). AD 98-18-26 applied to certain Airbus Model A320
series airplanes. The NPRM published in the Federal Register on June 5,
2015 (80 FR 32063).
The European Aviation Safety Agency (EASA), which is the Technical
Agent for the Member States of the European Union, has issued EASA
Airworthiness Directive 2014-0069, dated March 19, 2014 (referred to
after this as the Mandatory Continuing Airworthiness Information, or
``the MCAI''), to correct an unsafe condition on certain Airbus Model
A320-211, -212, and -231 airplanes. The MCAI states:
During center fuselage certification full scale fatigue test,
cracks were found on the front vertical stringer at frame 36.
Analysis of these findings indicated that a number of in-service
aeroplanes could be similarly affected.
This condition, if not detected and corrected, could lead to
crack propagation and consequent deterioration of the structural
integrity of the aeroplane.
To address this potential unsafe condition, [Directorate General
for Civil Aviation] DGAC France AD 97-311-105 [which corresponds to
FAA AD 98-18-26, Amendment 39-10742 (63 FR 47423, September 8,
1998)] was issued to require repetitive [HFEC] inspections [for
cracking] in accordance with the instruction of Airbus Service
Bulletin (SB) A320-57-1016. At the same time, the modification
provided by Airbus SB A320-57-1017 was considered to be terminating
action for the repetitive inspections required by DGAC France AD 97-
311-105.
Since that [DGAC] AD was issued, and following new analysis,
modification per Airbus SB A320-57-1017 is no longer considered to
be terminating action for the repetitive inspections as required by
DGAC France AD 97-311-105.
Aeroplanes with [manufacturer serial number] MSN 0080 up to 0155
inclusive have been delivered with the addition of a 5 [millimeter]
mm thick light alloy shim under the heads of 2 fasteners at the top
end of the front spar vertical stringers (Airbus modification
21290P1546, which is the production line equivalent to in-service
modification through Airbus SB A320-57-1017). From MSN 0156 and
higher, all aeroplanes are delivered with vertical stiffeners of the
forward wing spar upper end with stiffener cap thickness increased
from 4 to 6 mm (Airbus modification 21290P1547).
Prompted by these findings, Airbus issued SB A320-57-1178 to
introduce new repetitive inspections with new thresholds and
intervals.
For the reasons described above, DGAC France AD 97-311-105 is
superseded and this [EASA] AD requires the repetitive inspections at
new thresholds and intervals.
After EASA issued [proposed airworthiness directive] PAD 14-021,
it was discovered that additional work [HFEC inspections for
cracking of the radius of spar vertical stringers and horizontal
beam in the center fuselage of frame 36, and a rototest inspection
for cracking of the fastener holes of the spar vertical stringers
radius on Frame 36 and repair if necessary], to be included in
Revision 01 of Airbus SB A320-57-1178, is required to accomplish the
inspections. This Final [EASA] AD has been amended accordingly.
You may examine the MCAI in the AD docket on the Internet at <a href="http://www.regulations.gov/#!documentDetail">http://www.regulations.gov/#!documentDetail</a>;D=FAA-2015-1422-0002.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM (80
FR 32063, June 5, 2015) and the FAA's response to the comments.
[[Page 3317]]
Requests for Clarification of Certain Requirements
Delta Airlines (DAL) asked that we move the repetitive inspection
intervals from paragraph (g) of the proposed AD (80 FR 32063, June 5,
2015), and create a new paragraph (i) with the repetitive inspection
intervals. DAL stated that having the inspection method and the
repetitive inspection intervals in one paragraph, as well as a separate
paragraph for the initial inspection is cumbersome.
We do not agree with the requested changes. We re-examined the
structure of the regulatory text of this AD, and have determined that
the specified language as proposed is clear and aligns with the MCAI.
Therefore, we have not changed this AD in this regard.
DAL also asked that we add sub-steps to requirements in the
proposed AD (80 FR 32063, June 5, 2015), to clarify the inspection
requirements specified in Airbus Service Bulletin A320-57-1178,
Revision 01, dated May 28, 2014.
We do not agree. Our goal in referring to the Accomplishment
Instructions of the service information is to ensure that operators
follow the details in the inspection steps shown therein. DAL has the
option of creating task cards if it makes accomplishing the sub-steps
easier, provided the cards meet the intent of the AD. We have not
changed this AD in this regard.
Additionally, DAL asked that Appendix 01 of Airbus Service Bulletin
A320-57-1178, Revision 01, dated May 28, 2014, be removed from the
service bulletin identification in the NPRM (80 FR 32063, June 5,
2015), because Appendix 01 has Gantt Chart information that should not
be highlighted as a regulatory requirement for compliance.
We do not agree. The information in Appendix 01 of Airbus Service
Bulletin A320-57-1178, Revision 01, dated May 28, 2014, may be helpful
to operators that want to determine the number of work hours necessary
to accomplish specific actions. Moreover, Appendix 01 does not contain
a requirement for compliance. We have not changed this AD in this
regard.
Conclusion
We reviewed the relevant data and determined that air safety and
the public interest require adopting this AD as proposed, with minor
editorial changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM (80 FR 32063, June 5, 2015) for correcting the unsafe condition;
and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM (80 FR 32063, June 5, 2015).
We have also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Related Service Information Under 1 CFR Part 51
Airbus has issued Service Bulletin A320-57-1178, Revision 01, dated
May 28, 2014, including Appendix 01, dated May 28, 2014. The service
information describes procedures for inspecting the radius of the front
spar vertical stringers and the horizontal floor beam on frame 36 for
cracking. This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 17 airplanes of U.S. registry.
We also estimate that it will take about 24 work-hours per product
to comply with the basic requirements of this AD. The average labor
rate is $85 per work-hour. Based on these figures, we estimate the cost
of this AD on U.S. operators to be $34,680, or $2,040 per product.
In addition, we estimate that any necessary follow-on actions will
take about 49 work-hours and require parts costing $1,210, for a cost
of $5,375 per product. We have no way of determining the number of
aircraft that might need this action.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
1. Is not a ``significant regulatory action'' under Executive Order
12866;
2. Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979);
3. Will not affect intrastate aviation in Alaska; and
4. Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov/#!docketDetail">http://www.regulations.gov/#!docketDetail</a>;D=FAA-2015-1422; or in person at the
Docket Management Facility between 9 a.m. and 5 p.m., Monday through
Friday, except Federal holidays. The AD docket contains this AD, the
regulatory evaluation, any comments received, and other information.
The street address for the Docket Operations office (telephone 800-647-
5527) is in the ADDRESSES section.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
98-18-26, Amendment 39-10742 (63 FR 47423, September 8, 1998), and
adding the following new AD:
2016-01-11 Airbus: Amendment 39-18370. Docket No. FAA-2015-1422;
Directorate Identifier 2014-NM-125-AD.
[[Page 3318]]
(a) Effective Date
This AD becomes effective February 25, 2016.
(b) Affected ADs
This AD replaces AD 98-18-26, Amendment 39-10742 (63 FR 47423,
September 8, 1998).
(c) Applicability
This AD applies to Airbus Model A320-211, -212, and -231
airplanes, certificated in any category, manufacturer serial numbers
(MSN) 0001 through 0155 inclusive.
(d) Subject
Air Transport Association (ATA) of America Code 57, Wings.
(e) Reason
This AD was prompted by cracks found on the front vertical
stringer at frame 36. This AD was also prompted by reports that
indicate new repetitive inspections having new thresholds and
intervals are needed and that additional work is needed to
accomplish the inspections on airplanes on which a previous
modification has been accomplished. We are issuing this AD to detect
and correct fatigue cracking of the front spar vertical stringers on
the wings, which could result in the reduced structural integrity of
the airframe.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Inspections
Within the applicable compliance times specified in paragraphs
(h)(1) through (h)(4) of this AD, do a high frequency eddy current
(HFEC) inspection for cracking of the radius of the front spar
vertical stringers and the horizontal floor beam on frame 36, and do
a rototest inspection for cracking of the fastener holes of the
front spar vertical stringers on frame 36, in accordance with the
Accomplishment Instructions of Airbus Service Bulletin A320-57-1178,
Revision 01, dated May 28, 2014, including Appendix 01, dated May
28, 2014. Repeat the inspections thereafter at the compliance times
specified in paragraphs (g)(1) and (g)(2) of this AD.
(1) For Configuration 1 airplanes identified in paragraph (h)(1)
of this AD: At intervals not to exceed 8,800 flight cycles or 17,700
flight hours, whichever occurs first.
(2) For Configuration 2, 3, and 4 airplanes identified in
paragraphs (h)(2) through (h)(4) of this AD: At intervals not to
exceed 24,900 flight cycles or 49,800 flight hours, whichever occurs
first.
(h) Compliance Times for Initial Inspections Required by Paragraph (g)
of This AD
Do the initial inspections required by paragraph (g) of this AD
within the applicable compliance times specified in paragraphs
(h)(1) through (h)(4) of this AD.
(1) For Configuration 1 airplanes, having MSNs 0001 through MSN
0079 inclusive, on which the modification specified by Airbus
Service Bulletin A320-57-1017, dated September 3, 1991; or Airbus
Service Bulletin A320-57-1017, Revision 01, dated March 17, 1997,
has not been accomplished: Inspect at the later of the times
specified by paragraphs (h)(1)(i) through (h)(1)(iii) of this AD.
(i) Inspect at the later of the times specified by paragraphs
(h)(1)(i)(A) and (h)(1)(i)(B) of this AD.
(A) Prior to the accumulation of 24,000 flight cycles or 48,000
flight hours, whichever occurs first since airplane first flight.
(B) Within 60 days after the effective date of this AD.
(ii) Inspect within 8,800 flight cycles or 17,700 flight hours,
whichever occurs first, since the last inspection specified in
Airbus Service Bulletin A320-57-1016 was accomplished.
(iii) Inspect within 850 flight cycles or 1,700 flight hours,
whichever occurs first, after the effective date of this AD, without
exceeding 14,000 flight cycles after the last inspection specified
in Airbus Service Bulletin A320-57-1016 was accomplished.
(2) For Configuration 2 airplanes, having MSNs 0001 through 0079
inclusive, on which the actions specified by Airbus Service Bulletin
A320-57-1016, have not been done prior to accomplishing the actions
specified by Airbus Service Bulletin A320-57-1017, dated September
3, 1991; or Airbus Service Bulletin A320-57-1017, Revision 01, dated
March 17, 1997: Inspect at the later of the times specified by
paragraphs (h)(2)(i) and (h)(2)(ii) of this AD.
(i) Within 8,800 flight cycles or 17,700 flight hours, whichever
occurs first, since the modification specified in Airbus Service
Bulletin A320-57-1017, dated September 3, 1991; or Airbus Service
Bulletin A320-57-1017, Revision 01, dated December 6, 1995, was
accomplished.
(ii) Within 850 flight cycles or 1,700 flight hours, whichever
occurs first, after the effective date of this AD.
(3) For Configuration 3 airplanes, having MSNs 0001 through 0079
inclusive, on which the actions specified by Airbus Service Bulletin
A320-57-1016, have been done prior to accomplishing the actions
specified by Airbus Service Bulletin A320-57-1017, dated September
3, 1991; or Airbus Service Bulletin A320-57-1017, Revision 01, dated
March 17, 1997: Inspect at the later of the times specified by
paragraphs (h)(3)(i) and (h)(3)(ii) of this AD.
(i) Within 24,900 flight cycles or 49,800 flight hours,
whichever occurs first, since the modification specified in Airbus
Service Bulletin A320-57-1017, dated September 3, 1991; or Airbus
Service Bulletin A320-57-1017, Revision 01, dated March 17, 1997,
was accomplished.
(ii) Within 850 flight cycles or 1,700 flight hours, whichever
occurs first, after the effective date of this AD.
(4) For Configuration 4 airplanes, having MSNs 0080 through 0155
inclusive: Inspect at the later of the times specified in paragraphs
(h)(4)(i) or (h)(4)(ii) of this AD.
(i) Prior to the accumulation of 54,300 flight cycles or 108,600
flight hours, whichever occurs first since airplane first flight.
(ii) Within 60 days after the effective date of this AD.
(i) Repair
If any crack is detected during any inspection required by
paragraph (g) of this AD: Before further flight, repair using a
method approved by the Manager, International Branch, ANM-116,
Transport Airplane Directorate, FAA; or the European Aviation Safety
Agency (EASA); or Airbus's EASA Design Organization Approval (DOA).
(j) Other FAA AD Provisions
The following provisions also apply to this AD:
(1) Alternative Methods of Compliance (AMOCs): The Manager,
International Branch, ANM-116, Transport Airplane Directorate, FAA,
has the authority to approve AMOCs for this AD, if requested using
the procedures found in 14 CFR 39.19. In accordance with 14 CFR
39.19, send your request to your principal inspector or local Flight
Standards District Office, as appropriate. If sending information
directly to the International Branch, send it to ATTN: Sanjay
Ralhan, Aerospace Engineer, International Branch, ANM-116, Transport
Airplane Directorate, FAA, 1601 Lind Avenue SW., Renton, WA 98057-
3356; telephone 425-227-1405; fax 425-227-1149. Information may be
emailed to: <a href="/cdn-cgi/l/email-protection#c9f0e4888784e4f8f8ffe48884868ae49b8c989c8c9a9d9a89afa8a8e7aea6bf"><span class="__cf_email__" data-cfemail="b78e9af6f9fa9a8686819af6faf8f49ae5f2e6e2f2e4e3e4f7d1d6d699d0d8c1">[email protected]</span></a>. Before using any
approved AMOC, notify your appropriate principal inspector, or
lacking a principal inspector, the manager of the local flight
standards district office/certificate holding district office. The
AMOC approval letter must specifically reference this AD.
(2) Contacting the Manufacturer: As of the effective date of
this AD, for any requirement in this AD to obtain corrective actions
from a manufacturer, the action must be accomplished using a method
approved by the Manager, International Branch, ANM-116, Transport
Airplane Directorate, FAA; or the EASA; or Airbus's EASA DOA. If
approved by the DOA, the approval must include the DOA-authorized
signature.
(k) Related Information
Refer to Mandatory Continuing Airworthiness Information (MCAI)
EASA Airworthiness Directive 2014-0069, dated March 19, 2014, for
related information. This MCAI may be found in the AD docket on the
Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating
Docket No. FAA-2015-1422.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless this AD specifies otherwise.
(3) The following service information was approved for IBR on
February 25, 2016.
(i) Airbus Service Bulletin A320-57-1178, Revision 01, dated May
28, 2014, including Appendix 01, dated May 28, 2014.
(ii) Reserved.
(4) For service information identified in this AD, contact
Airbus, Airworthiness Office--EIAS, 1 Rond Point Maurice
[[Page 3319]]
Bellonte, 31707 Blagnac Cedex, France; telephone +33 5 61 93 36 96;
fax +33 5 61 93 44 51; email <a href="/cdn-cgi/l/email-protection#ccadafafa3b9a2b8e2ada5bebba3beb8a4e1a9adbf8cada5beaeb9bfe2afa3a1"><span class="__cf_email__" data-cfemail="f796949498829983d9969e85809885839fda929684b7969e85958284d994989a">[email protected]</span></a>;
Internet <a href="http://www.airbus.com">http://www.airbus.com</a>.
(5) You may view this service information at the FAA, Transport
Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. For
information on the availability of this material at the FAA, call
425-227-1221.
(6) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Renton, Washington, on December 31, 2015.
Philip Forde,
Acting Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2016-00373 Filed 1-20-16; 8:45 am]
BILLING CODE 4910-13-P
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