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2023-11-06

final rule

Airworthiness Directives; Engine Alliance Engines

Unsafe Condition: certain HPT interstage seals were manufactured from material suspected to contain iron inclusion, which may cause premature fracture and subsequent uncontained failure.

Effective: Jun 26, 2023 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Engines

2022-10-04

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The presence of foreign material in the billet may lead to crack formations and premature failure of the HPC stage 8 rotor disk. This condition, if not addressed, could result in failure of the HPC...

Effective: May 23, 2022 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2021-26-04 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The engine fan hub assembly may have a fatigue crack originating inboard of a blade slot, which could result in an uncontained failure of the engine fan hub assembly.

Effective: Jan 12, 2022 Category: engine Compliance: Within 290 cycles after the effective date of this AD

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2021-12-01 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The fracture of multiple LPC 1st-stage fan blades due to fatigue cracks originating on the internal surface of the convex airfoil and propagating to the point of failure.

Effective: Jun 28, 2021 Category: engine Compliance: Within 50 flight hours

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2019-25-13

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The fracture of multiple fan blades due to cracks that originated on the internal surface of the convex airfoil and propagated to the point of failure.

Effective: Jan 14, 2020 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2019-18-08 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: A fatigue crack originating inboard of a blade slot after the manufacturer performed a metallurgical examination of the engine fan hub that was recovered, related to the September 30, 2017 event.

Effective: Oct 9, 2019 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2019-15-06 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The HPC interstage 5-6 seal teeth may fail due to an incorrectly installed stage 6 seal ring, leading to uncontained release of the HPC stages 2-5 spool.

Effective: Aug 30, 2019 Category: engine Compliance: Within 50 flight hours

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2019-16-04

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: An uncontained failure of the engine fan hub assembly.

Effective: Aug 30, 2019 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2019-03-04

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The engine fan hub assembly is subject to defects, damage, and cracks that could result in an uncontained failure.

Effective: Mar 6, 2019 Category: engine Compliance: Within 50 flight hours

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2019-02-04

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: Failure of the HPT case could result in engine fire and damage to the airplane.

Effective: Feb 25, 2019 Category: engine Compliance: Within the identified cycles

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2018-22-07

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The incorrect installation of the stage 6 seal ring created a leakage path from the aft cavity to the forward cavity of the HPC stage 6 disk, which elevated the temperature in the cavity and advers...

Effective: Jan 11, 2019 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2018-22-05

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: The unapproved repairs reduced the material capability of these HPT cases, which requires their removal prior to reaching their published Airworthiness Limitation Section life limit. This condition...

Effective: Nov 23, 2018 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2018-11-16

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: An uncontained engine fan hub failure that could result in damage to the engine and airplane.

Effective: Jul 2, 2018 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2017-23-03

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: Failure of a GP7200 fan hub, which could lead to an uncontained release of the fan hub, damage to the engine, and damage to the airplane.

Effective: Nov 24, 2017 Category: engine Compliance: Before further flight

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

2016-22-11 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: inadequate cooling of the HPT stage 1 shroud and stage 2 nozzle, leading to damage to the HPT stage 2 nozzle, burn-through of the turbine case, and in-flight shutdown

Effective: Nov 16, 2016 Category: engine Compliance: Within 50 flight hours

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2016-05-07

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: Reports of the installation of non-conforming honeycomb cartridges in the high-pressure compressor (HPC) adjacent to the HPC rotor stage 2 to 5 spool and stage 7 to 9 spool.

Effective: Apr 19, 2016 Category: engine Compliance: Within 30 days after the effective date of this AD.

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2013-12-02 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: Damage to the high-pressure compressor (HPC) stage 7-9 spool caused by failure of the baffle plate feature on affected HPC stage 6 disks.

Effective: Jul 19, 2013 Category: engine Compliance: Within specified compliance times, unless already done.

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine

2013-02-06 Recurring

final rule

Airworthiness Directives; Engine Alliance Turbofan Engines

Unsafe Condition: Inadequate cooling of the HPT stage 2 nozzle, leading to damage, burn-through of the turbine case, and engine shutdown.

Effective: Feb 12, 2013 Category: engine Compliance: Within specified cycles since new or within 50 cycles if already at 1,450 cycles since new.

Why matched: Airworthiness Directives; Engine Alliance Turbofan Engines

Technical illustration of an aircraft turbine engine assembly
Problem area Engine