AD 99-19-27

final rule

Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes

AD Number
99-19-27
Status
final_rule
Effective Date
Product Category
aircraft
Docket
98-NM-251-AD
FR Citation
(Federal Register: September 15, 1999 (Volume 64, Number 178))
Technical illustration of an aircraft landing gear and wheel assembly
Problem area Landing gear

Applicability

TypeManufacturerModelDetails
aircraft The Boeing Company 737-100 Series Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
aircraft The Boeing Company 737-200 Series Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
aircraft The Boeing Company 737-300 Series Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
aircraft The Boeing Company 737-400 Series Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
aircraft The Boeing Company 737-500 Series Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes

Unsafe Condition

Failure of multiple tie bolts on certain BFGoodrich main landing gear wheel assemblies could result in wheel rim failure, rapid tire pressure release, and potential damage to the airplane and injury to occupants.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Conduct a one-time inspection or records review to determine part numbers of MLG wheel assemblies. Replace or modify assemblies with BFGoodrich parts as necessary, including installing improved Inconel tie bolts. Revise maintenance programs if required.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within 1 work hour per airplane for inspections; modifications must be accomplished during regularly scheduled tire changes.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Boeing Model 737-100, -200, -300, -400, and -500 series airplanes with BFGoodrich main landing gear wheel assemblies.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

Main Landing Gear Wheel Assemblies

Applicability Source Text

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AD Number:
99-19-27
Document Type:
AD Final Rules
Docket Number:
98-NM-251-AD
Subject Heading:
Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
Subject:
Main Landing Gear Wheel Assemblies
Status:
Current
Citation:
(Federal Register: September 15, 1999 (Volume 64, Number 178))
Citation Publish Date:
09/15/1999
Effective Date:
10/20/1999
Make:
The Boeing Company
Model:
737-100 Series | 737-200 Series | 737-300 Series | 737-400 Series | 737-500 Series
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39 (64 FR 49971 No. 178 09/15/99)
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 99-19-27
CITATION:   [Federal Register: September 15, 1999 (Volume 64, Number 178)]

PAGE NUMBER:   [Page 49971]

DOCKET NUMBER:   98-NM-251-AD

AMENDMENT:   39-11314

AD NUMBER:   99-19-27

SUBJECT HEADING:   Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes

ACTION:   Final rule

SUMMARY:  
This amendment adopts a new airworthiness directive (AD), applicable to certain Boeing Model 737-100, -200, -300, -400, and -500 series airplanes, that requires a one-time inspection of the main landing gear (MLG) wheel assemblies to determine whether certain parts are installed, and follow-on corrective actions, if necessary. For certain airplanes, this amendment also requires eventual modification of MLG wheel assemblies, which terminates the requirements of this AD. This amendment is prompted by incidents of multiple tie bolt failures on certain BFGoodrich wheel assemblies. The actions specified by this AD are intended to prevent failure of multiple tie bolts of MLG wheel assemblies, which could result in failure of the wheel rim, rapid release of tire pressure, and possible consequent damage to the airplane and injury to passengers and flightcrew.

DATES:   Effective October 20, 1999. The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of October 20, 1999.

ADDRESSES:  
The service information referenced in this AD may be obtained from BFGoodrich Aerospace, Aircraft Wheels and Brakes, P.O. Box 340, Troy, Ohio 45373. This information may be examined at the Federal Aviation Administration (FAA), Transport Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

FOR FURTHER INFORMATION CONTACT:  
Don Kurle, Senior Aerospace Engineer, Systems and Equipment Branch, ANM-130S, FAA, Transport Airplane Directorate, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425) 227-2798; fax (425) 227-1181.

SUPPLEMENTARY INFORMATION:  
A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) that is applicable to all Boeing Model 737-100, -200, -300, -400, and -500 series airplanes was published in the Federal Register on November 18, 1998 (63 FR 64013). That action proposed to require a one-time inspection of the main landing gear (MLG) wheel assemblies to determine whether certain parts are installed, and follow-on corrective actions, if necessary. For certain airplanes, that action also proposed to require eventual modification of MLG wheel assemblies, which would terminate the requirements of this AD.

Comments

Interested persons have been afforded an opportunity to participate in the making of this amendment. Due consideration has been given to the comments received.

Support for the Proposal

One commenter has no objection to the proposed AD.

Explanation of Change Made to Proposal

The FAA has clarified the inspection requirement contained in the proposed AD. Whereas the proposed specified a visual inspection, the FAA has revised paragraphs (b)(2)(i) and (b)(2)(ii) of this final rule to clarify that its intent is to require a detailed visual inspection. Additionally, Note 2 has been added to the final rule to define that inspection.

Request to Revise Applicability

One commenter requests that the applicability of the proposed AD be revised to read, "All Model 737-100, -200, -300, -400, and -500 series airplanes certificated in any category, having wheel assemblies manufactured by BFGoodrich installed." In support of its request, the commenter states that the current applicability does not exclude airplanes that do not have BFGoodrich wheel and brake assemblies installed.

The FAA does not concur. The purpose of the AD is to assure that all operators verify part numbers, determine if BFGoodrich wheel assemblies are installed, and if so, take appropriate action. No change to the applicability section of the AD is made in this regard. However, the FAA recognizes that a records review can verify part numbers, and as discussed below, paragraph (a) of the AD has been revised to essentially accomplish the result sought by the commenter.

Request to Revise Inspection Procedures

Several commenters request that the proposed inspection procedures of the main landing gear (MLG) wheel assemblies be revised to allow for a records review in lieu of a visual inspection to determine whether certain parts are installed. In support of this request, the commenters noted that other wheel assemblies (AlliedSignal) are not interchangeable with BFGoodrich wheel assemblies, and since it is not necessary to determine the type of wheel assemblies that are installed, a review of records would be less expensive than a visual inspection.

The FAA concurs with the commenters' request to revise the inspection procedures required by paragraph (a) of this AD. The FAA recognizes that a visual inspection is not necessary to determine the type of wheel assemblies that are installed. In light of this, the FAA has revised paragraph (a) of this final rule to require, "an inspection of the MLG wheel assemblies or perform other verifications (such as a records review) to determine the part number (P/N) of each assembly."

Request for Clarification of Discussion Section

One commenter requests that the FAA clarify the description in the Discussion Section of the proposed AD of the tie bolt failures to indicate that they occurred only on certain BFGoodrich wheel assemblies that are installed on the main landing gear (MLG) of Boeing Model 737-300 and -400 series airplanes.

The FAA agrees that the Discussion section of the proposed rule may have been unclear regarding the incidents of tie bolt failures on certain BFGoodrich wheel assemblies. The FAA acknowledges that no reports of failures have been reported for Boeing Model 737-100, -200, or -500 series airplanes. However, because the Discussion section is not restated in the final rule, no change to this final rule is necessary in this regard.

Request for Revision of Cost Impact Information

One commenter requests that the cost impact information of the proposed AD be revised to clarify the usage of parts should an operator elect to accomplish the replacement. The commenter requests adding a phrase to clarify that if the same part number steel tie bolt fasteners were used, such replacement will require no additional work hours if accomplished during a regularly scheduled tire change.

The FAA concurs with the commenter's request. The cost impact information, below, has been revised accordingly.

The same commenter requests that the cost impact information of the proposed AD be revised to clarify the types of parts to be used. The commenter requests adding a phrase to clarify that the modification of the wheel assembly be accomplished by installing improved, Inconel tie bolt fasteners, and that it would require no additional work hours per airplane if the modification is accomplished during a regularly scheduled tire change.

The FAA concurs with the commenter's request. The cost impact information, below, has been revised accordingly.

Request for Clarification of Requirements

One commenter requests that the proposed rule be revised to clarify certain requirements. The commenter suggests that additional information be provided to clarify the visual inspections, replacements, and terminating action.

The FAA does not concur. The FAA acknowledges the comment, however, the commenter did not make any specific recommendations. Therefore, no change to the final rule in this regard is necessary.

Conclusion

After careful review of the available data, including the comments noted above, the FAA has determined that air safety and the public interest require the adoption of the rule with the changes previously described. The FAA has determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Cost Impact

There are approximately 460 Model 737-100, -200, -300, -400, and -500 series airplanes of the affected design in the worldwide fleet. The FAA estimates that 118 airplanes of U.S. registry will be affected by this AD.

It will take approximately 1 work hour per airplane to accomplish the required one-time inspection, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the one-time inspection required by this AD on U.S. operators is estimated to be $7,080, or $60 per airplane.

The cost impact figure discussed above is based on assumptions that no operator has yet accomplished any of the requirements of this AD action, and that no operator would accomplish those actions in the future if this AD were not adopted.

Should an operator elect to accomplish the repetitive visual inspection, it would take approximately 1 work hour per airplane to accomplish, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the repetitive inspections, if accomplished, is estimated to be $60 per airplane, per inspection cycle.

Should an operator elect to accomplish the replacement using the same part number steel tie bolt fasteners, such replacement would require no additional work hours if accomplished during a regularly scheduled tire change. Required parts would cost $2,840 per airplane ($710 per wheel). Based on these figures, the cost impact of the replacement, if accomplished, is estimated to be $2,840 per airplane, per replacement cycle.

Should an operator elect to accomplish the revisions to the FAA-approved maintenance program, it would take approximately 1 work hour per airplane to accomplish, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the maintenance program revision, if accomplished, is estimated to be $60 per airplane.

Should an operator be required to accomplish the necessary modification of the wheel assembly by installing improved Inconel tie bolt fasteners, it would require no additional work hours per airplane, if the modification is accomplished during a regularly scheduled tire change. Required parts would cost $4,848 per airplane ($1,212 per wheel). Based on these figures, the cost impact of any necessary modification is estimated to be $4,848 per airplane.

Regulatory Impact

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:

REGULATORY TEXT:  
99-19-27 BOEING: Amendment 39-11314. Docket 98-NM-251-AD.

Applicability: Model 737-100, -200, -300, -400, and -500 series airplanes, certificated in any category;

NOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (e) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.

Compliance: Required as indicated, unless accomplished previously.

To prevent failure of multiple tie bolts of main landing gear (MLG) wheel assemblies, which could result in failure of the wheel rim, rapid release of tire pressure, and possible consequent damage to the airplane and injury to passengers and flightcrew, accomplish the following:

(a) Within 60 days after the effective date of this AD, perform an inspection of the MLG wheel assemblies or perform other verifications (such as a records review) to determine the part number (P/N) of each assembly. If no wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane, no further action is required by this AD.

(b) Except as provided by paragraph (d) of this AD, if any MLG wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane, within 60 days after the effective date of this AD, accomplish the actions specified by paragraph (b)(1) or (b)(2) of this AD.

(1) Accomplish the actions specified by (b)(1)(i) or (b)(1)(ii) of this AD.
(i) Replace all tie bolts, nuts, and washers of the MLG wheel assembly with parts having the same P/N's, in accordance with the BFGoodrich component maintenance manual. Thereafter, repeat the replacement of tie bolts, nuts, and washers, at intervals not to exceed 5 tire changes, until the actions specified by paragraph (b)(2) or paragraph (c) of this AD have been accomplished. Or

(ii) Perform a detailed visual inspection to detect fractures of any of the 16 tie bolts on each MLG wheel assembly, in accordance with the Boeing 737 airplane maintenance manual. Thereafter, repeat the inspection at intervals not to exceed 100 flight cycles until the actions specified by paragraph (b)(2) or paragraph (c) of this AD have been accomplished. If any fracture of any tie bolt is found during any inspection performed in accordance with this requirement, prior to further flight, replace the tie bolt, nut, and washer, in accordance with the BFGoodrich component maintenance manual, with new parts having the same P/N's.

NOTE 2: For the purposes of this AD, a detailed visual inspection is defined as: "An intensive visual examination of a specific structural area, system, installation, or assembly to detect damage, failure, or irregularity. Available lighting is normally supplemented with a direct source of good lighting at intensity deemed appropriate by the inspector. Inspection aids such as mirror, magnifying lenses, etc. may be used. Surface cleaning and elaborate access procedures may be required."

(2) Revise the FAA-approved maintenance program as specified in paragraph (b)(2)(i) or (b)(2)(ii) of this AD.

(i) Revise the FAA-approved maintenance program to require replacement of all tie bolts, nuts, and washers of the MLG wheel assembly with parts having the same P/N's, in accordance with the BFGoodrich component maintenance manual, at intervals not to exceed 5 tire changes. Or

(ii) Revise the FAA-approved maintenance program to require a detailed visual inspection to detect fractures of any of the 16 tie bolts on each MLG wheel assembly, in accordance with the Boeing 737 airplane maintenance manual, at intervals not to exceed 100 flight cycles. If any fracture of any tie bolt is found during any inspection performed in accordance with this requirement, prior to further flight, replace the tie bolt, nut, and washer, in accordance with the BFGoodrich component maintenance manual, with new parts having the same P/N's.

NOTE 3: After the maintenance program has been revised to include the procedures specified in paragraph (b)(2)(i) or (b)(2)(ii) of this AD, operators are not required to subsequently record AD compliance each time the replacement or inspection is performed.

(c) If any MLG wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane: Except as provided by paragraph (d) of this AD, within 2 years after the effective date of this AD, modify any BFGoodrich Aerospace wheel assembly, having P/N 3-1398-1, 3-1439-2, or 3-1439-3; by replacing all existing tie bolts, nuts, and washers, with new, improved parts; and by converting the P/N of the MLG wheel assembly to 3-1398-2 (for BFGoodrich wheel assemblies having the old P/N 3-1398-1), 3-1439-5 (for BFGoodrich wheel assemblies having the old P/N 3-1439-2), or 3-1439-6 (for BFGoodrich wheel assemblies having the old P/N 3-1439-3), as applicable; in accordance with BFGoodrich Aerospace Service Bulletin 3-1439-32-13, or BFGoodrich Aerospace Service Bulletin 3-1398-32-16, both dated August 20, 1993, as applicable. Such modification constitutes terminating action for the requirements of this AD, and the FAA-approved maintenance program procedures specified by paragraph (b)(2) of this AD may be removed following accomplishment of the requirements of this paragraph.

(d) Airplanes on which the modification required by paragraph (c) of this AD is accomplished within the compliance time specified in paragraph (b) of this AD are not required to accomplish the actions required by paragraph (b).

Alternative Methods of Compliance

(e) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Seattle ACO.

NOTE 4: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Seattle ACO.

Special Flight Permits

(f) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished.

Incorporation by Reference

(g) The modification shall be done in accordance with BFGoodrich Aerospace Service Bulletin 3-1439-32-13, dated August 20, 1993; or BFGoodrich Aerospace Service Bulletin 3-1398-32-16, dated August 20, 1993, as applicable. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from BFGoodrich Aerospace, Aircraft Wheels and Brakes, P.O. Box 340, Troy, Ohio 45373. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(h) This amendment becomes effective on October 20, 1999.

FOOTER:

Document Text

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AD Final Rules - DRS_99-19-27.html
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Details
AD Number:
99-19-27
Document Type:
AD Final Rules
Docket Number:
98-NM-251-AD
Subject Heading:
Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes
Subject:
Main Landing Gear Wheel Assemblies
Status:
Current
Citation:
(Federal Register: September 15, 1999 (Volume 64, Number 178))
Citation Publish Date:
09/15/1999
Effective Date:
10/20/1999
Make:
The Boeing Company
Model:
737-100 Series | 737-200 Series | 737-300 Series | 737-400 Series | 737-500 Series
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39 (64 FR 49971 No. 178 09/15/99)
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 99-19-27
CITATION:   [Federal Register: September 15, 1999 (Volume 64, Number 178)]

PAGE NUMBER:   [Page 49971]

DOCKET NUMBER:   98-NM-251-AD

AMENDMENT:   39-11314

AD NUMBER:   99-19-27

SUBJECT HEADING:   Airworthiness Directives; BOEING Model 737-100, -200, -300, -400, and -500 Series Airplanes

ACTION:   Final rule

SUMMARY:  
This amendment adopts a new airworthiness directive (AD), applicable to certain Boeing Model 737-100, -200, -300, -400, and -500 series airplanes, that requires a one-time inspection of the main landing gear (MLG) wheel assemblies to determine whether certain parts are installed, and follow-on corrective actions, if necessary. For certain airplanes, this amendment also requires eventual modification of MLG wheel assemblies, which terminates the requirements of this AD. This amendment is prompted by incidents of multiple tie bolt failures on certain BFGoodrich wheel assemblies. The actions specified by this AD are intended to prevent failure of multiple tie bolts of MLG wheel assemblies, which could result in failure of the wheel rim, rapid release of tire pressure, and possible consequent damage to the airplane and injury to passengers and flightcrew.

DATES:   Effective October 20, 1999. The incorporation by reference of certain publications listed in the regulations is approved by the Director of the Federal Register as of October 20, 1999.

ADDRESSES:  
The service information referenced in this AD may be obtained from BFGoodrich Aerospace, Aircraft Wheels and Brakes, P.O. Box 340, Troy, Ohio 45373. This information may be examined at the Federal Aviation Administration (FAA), Transport Airplane Directorate, Rules Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

FOR FURTHER INFORMATION CONTACT:  
Don Kurle, Senior Aerospace Engineer, Systems and Equipment Branch, ANM-130S, FAA, Transport Airplane Directorate, Seattle Aircraft Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425) 227-2798; fax (425) 227-1181.

SUPPLEMENTARY INFORMATION:  
A proposal to amend part 39 of the Federal Aviation Regulations (14 CFR part 39) to include an airworthiness directive (AD) that is applicable to all Boeing Model 737-100, -200, -300, -400, and -500 series airplanes was published in the Federal Register on November 18, 1998 (63 FR 64013). That action proposed to require a one-time inspection of the main landing gear (MLG) wheel assemblies to determine whether certain parts are installed, and follow-on corrective actions, if necessary. For certain airplanes, that action also proposed to require eventual modification of MLG wheel assemblies, which would terminate the requirements of this AD.

Comments

Interested persons have been afforded an opportunity to participate in the making of this amendment. Due consideration has been given to the comments received.

Support for the Proposal

One commenter has no objection to the proposed AD.

Explanation of Change Made to Proposal

The FAA has clarified the inspection requirement contained in the proposed AD. Whereas the proposed specified a visual inspection, the FAA has revised paragraphs (b)(2)(i) and (b)(2)(ii) of this final rule to clarify that its intent is to require a detailed visual inspection. Additionally, Note 2 has been added to the final rule to define that inspection.

Request to Revise Applicability

One commenter requests that the applicability of the proposed AD be revised to read, "All Model 737-100, -200, -300, -400, and -500 series airplanes certificated in any category, having wheel assemblies manufactured by BFGoodrich installed." In support of its request, the commenter states that the current applicability does not exclude airplanes that do not have BFGoodrich wheel and brake assemblies installed.

The FAA does not concur. The purpose of the AD is to assure that all operators verify part numbers, determine if BFGoodrich wheel assemblies are installed, and if so, take appropriate action. No change to the applicability section of the AD is made in this regard. However, the FAA recognizes that a records review can verify part numbers, and as discussed below, paragraph (a) of the AD has been revised to essentially accomplish the result sought by the commenter.

Request to Revise Inspection Procedures

Several commenters request that the proposed inspection procedures of the main landing gear (MLG) wheel assemblies be revised to allow for a records review in lieu of a visual inspection to determine whether certain parts are installed. In support of this request, the commenters noted that other wheel assemblies (AlliedSignal) are not interchangeable with BFGoodrich wheel assemblies, and since it is not necessary to determine the type of wheel assemblies that are installed, a review of records would be less expensive than a visual inspection.

The FAA concurs with the commenters' request to revise the inspection procedures required by paragraph (a) of this AD. The FAA recognizes that a visual inspection is not necessary to determine the type of wheel assemblies that are installed. In light of this, the FAA has revised paragraph (a) of this final rule to require, "an inspection of the MLG wheel assemblies or perform other verifications (such as a records review) to determine the part number (P/N) of each assembly."

Request for Clarification of Discussion Section

One commenter requests that the FAA clarify the description in the Discussion Section of the proposed AD of the tie bolt failures to indicate that they occurred only on certain BFGoodrich wheel assemblies that are installed on the main landing gear (MLG) of Boeing Model 737-300 and -400 series airplanes.

The FAA agrees that the Discussion section of the proposed rule may have been unclear regarding the incidents of tie bolt failures on certain BFGoodrich wheel assemblies. The FAA acknowledges that no reports of failures have been reported for Boeing Model 737-100, -200, or -500 series airplanes. However, because the Discussion section is not restated in the final rule, no change to this final rule is necessary in this regard.

Request for Revision of Cost Impact Information

One commenter requests that the cost impact information of the proposed AD be revised to clarify the usage of parts should an operator elect to accomplish the replacement. The commenter requests adding a phrase to clarify that if the same part number steel tie bolt fasteners were used, such replacement will require no additional work hours if accomplished during a regularly scheduled tire change.

The FAA concurs with the commenter's request. The cost impact information, below, has been revised accordingly.

The same commenter requests that the cost impact information of the proposed AD be revised to clarify the types of parts to be used. The commenter requests adding a phrase to clarify that the modification of the wheel assembly be accomplished by installing improved, Inconel tie bolt fasteners, and that it would require no additional work hours per airplane if the modification is accomplished during a regularly scheduled tire change.

The FAA concurs with the commenter's request. The cost impact information, below, has been revised accordingly.

Request for Clarification of Requirements

One commenter requests that the proposed rule be revised to clarify certain requirements. The commenter suggests that additional information be provided to clarify the visual inspections, replacements, and terminating action.

The FAA does not concur. The FAA acknowledges the comment, however, the commenter did not make any specific recommendations. Therefore, no change to the final rule in this regard is necessary.

Conclusion

After careful review of the available data, including the comments noted above, the FAA has determined that air safety and the public interest require the adoption of the rule with the changes previously described. The FAA has determined that these changes will neither increase the economic burden on any operator nor increase the scope of the AD.

Cost Impact

There are approximately 460 Model 737-100, -200, -300, -400, and -500 series airplanes of the affected design in the worldwide fleet. The FAA estimates that 118 airplanes of U.S. registry will be affected by this AD.

It will take approximately 1 work hour per airplane to accomplish the required one-time inspection, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the one-time inspection required by this AD on U.S. operators is estimated to be $7,080, or $60 per airplane.

The cost impact figure discussed above is based on assumptions that no operator has yet accomplished any of the requirements of this AD action, and that no operator would accomplish those actions in the future if this AD were not adopted.

Should an operator elect to accomplish the repetitive visual inspection, it would take approximately 1 work hour per airplane to accomplish, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the repetitive inspections, if accomplished, is estimated to be $60 per airplane, per inspection cycle.

Should an operator elect to accomplish the replacement using the same part number steel tie bolt fasteners, such replacement would require no additional work hours if accomplished during a regularly scheduled tire change. Required parts would cost $2,840 per airplane ($710 per wheel). Based on these figures, the cost impact of the replacement, if accomplished, is estimated to be $2,840 per airplane, per replacement cycle.

Should an operator elect to accomplish the revisions to the FAA-approved maintenance program, it would take approximately 1 work hour per airplane to accomplish, at an average labor rate of $60 per work hour. Based on these figures, the cost impact of the maintenance program revision, if accomplished, is estimated to be $60 per airplane.

Should an operator be required to accomplish the necessary modification of the wheel assembly by installing improved Inconel tie bolt fasteners, it would require no additional work hours per airplane, if the modification is accomplished during a regularly scheduled tire change. Required parts would cost $4,848 per airplane ($1,212 per wheel). Based on these figures, the cost impact of any necessary modification is estimated to be $4,848 per airplane.

Regulatory Impact

The regulations adopted herein will not have substantial direct effects on the States, on the relationship between the national government and the States, or on the distribution of power and responsibilities among the various levels of government. Therefore, in accordance with Executive Order 12612, it is determined that this final rule does not have sufficient federalism implications to warrant the preparation of a Federalism Assessment.

For the reasons discussed above, I certify that this action (1) is not a "significant regulatory action" under Executive Order 12866; (2) is not a "significant rule" under DOT Regulatory Policies and Procedures (44 FR 11034, February 26, 1979); and (3) will not have a significant economic impact, positive or negative, on a substantial number of small entities under the criteria of the Regulatory Flexibility Act. A final evaluation has been prepared for this action and it is contained in the Rules Docket. A copy of it may be obtained from the Rules Docket at the location provided under the caption "ADDRESSES."

List of Subjects in 14 CFR Part 39

Air transportation, Aircraft, Aviation safety, Incorporation by reference, Safety.

Adoption of the Amendment

Accordingly, pursuant to the authority delegated to me by the Administrator, the Federal Aviation Administration amends part 39 of the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39 - AIRWORTHINESS DIRECTIVES

1. The authority citation for part 39 continues to read as follows: Authority: 49 U.S.C. 106(g), 40113, 44701. § 39.13 [Amended]
2. Section 39.13 is amended by adding the following new airworthiness directive:

REGULATORY TEXT:  
99-19-27 BOEING: Amendment 39-11314. Docket 98-NM-251-AD.

Applicability: Model 737-100, -200, -300, -400, and -500 series airplanes, certificated in any category;

NOTE 1: This AD applies to each airplane identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For airplanes that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must request approval for an alternative method of compliance in accordance with paragraph (e) of this AD. The request should include an assessment of the effect of the modification, alteration, or repair on the unsafe condition addressed by this AD; and, if the unsafe condition has not been eliminated, the request should include specific proposed actions to address it.

Compliance: Required as indicated, unless accomplished previously.

To prevent failure of multiple tie bolts of main landing gear (MLG) wheel assemblies, which could result in failure of the wheel rim, rapid release of tire pressure, and possible consequent damage to the airplane and injury to passengers and flightcrew, accomplish the following:

(a) Within 60 days after the effective date of this AD, perform an inspection of the MLG wheel assemblies or perform other verifications (such as a records review) to determine the part number (P/N) of each assembly. If no wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane, no further action is required by this AD.

(b) Except as provided by paragraph (d) of this AD, if any MLG wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane, within 60 days after the effective date of this AD, accomplish the actions specified by paragraph (b)(1) or (b)(2) of this AD.

(1) Accomplish the actions specified by (b)(1)(i) or (b)(1)(ii) of this AD.
(i) Replace all tie bolts, nuts, and washers of the MLG wheel assembly with parts having the same P/N's, in accordance with the BFGoodrich component maintenance manual. Thereafter, repeat the replacement of tie bolts, nuts, and washers, at intervals not to exceed 5 tire changes, until the actions specified by paragraph (b)(2) or paragraph (c) of this AD have been accomplished. Or

(ii) Perform a detailed visual inspection to detect fractures of any of the 16 tie bolts on each MLG wheel assembly, in accordance with the Boeing 737 airplane maintenance manual. Thereafter, repeat the inspection at intervals not to exceed 100 flight cycles until the actions specified by paragraph (b)(2) or paragraph (c) of this AD have been accomplished. If any fracture of any tie bolt is found during any inspection performed in accordance with this requirement, prior to further flight, replace the tie bolt, nut, and washer, in accordance with the BFGoodrich component maintenance manual, with new parts having the same P/N's.

NOTE 2: For the purposes of this AD, a detailed visual inspection is defined as: "An intensive visual examination of a specific structural area, system, installation, or assembly to detect damage, failure, or irregularity. Available lighting is normally supplemented with a direct source of good lighting at intensity deemed appropriate by the inspector. Inspection aids such as mirror, magnifying lenses, etc. may be used. Surface cleaning and elaborate access procedures may be required."

(2) Revise the FAA-approved maintenance program as specified in paragraph (b)(2)(i) or (b)(2)(ii) of this AD.

(i) Revise the FAA-approved maintenance program to require replacement of all tie bolts, nuts, and washers of the MLG wheel assembly with parts having the same P/N's, in accordance with the BFGoodrich component maintenance manual, at intervals not to exceed 5 tire changes. Or

(ii) Revise the FAA-approved maintenance program to require a detailed visual inspection to detect fractures of any of the 16 tie bolts on each MLG wheel assembly, in accordance with the Boeing 737 airplane maintenance manual, at intervals not to exceed 100 flight cycles. If any fracture of any tie bolt is found during any inspection performed in accordance with this requirement, prior to further flight, replace the tie bolt, nut, and washer, in accordance with the BFGoodrich component maintenance manual, with new parts having the same P/N's.

NOTE 3: After the maintenance program has been revised to include the procedures specified in paragraph (b)(2)(i) or (b)(2)(ii) of this AD, operators are not required to subsequently record AD compliance each time the replacement or inspection is performed.

(c) If any MLG wheel assembly manufactured by BFGoodrich Aerospace and having P/N 3-1398-1, 3-1439-2, or 3-1439-3 is installed on the airplane: Except as provided by paragraph (d) of this AD, within 2 years after the effective date of this AD, modify any BFGoodrich Aerospace wheel assembly, having P/N 3-1398-1, 3-1439-2, or 3-1439-3; by replacing all existing tie bolts, nuts, and washers, with new, improved parts; and by converting the P/N of the MLG wheel assembly to 3-1398-2 (for BFGoodrich wheel assemblies having the old P/N 3-1398-1), 3-1439-5 (for BFGoodrich wheel assemblies having the old P/N 3-1439-2), or 3-1439-6 (for BFGoodrich wheel assemblies having the old P/N 3-1439-3), as applicable; in accordance with BFGoodrich Aerospace Service Bulletin 3-1439-32-13, or BFGoodrich Aerospace Service Bulletin 3-1398-32-16, both dated August 20, 1993, as applicable. Such modification constitutes terminating action for the requirements of this AD, and the FAA-approved maintenance program procedures specified by paragraph (b)(2) of this AD may be removed following accomplishment of the requirements of this paragraph.

(d) Airplanes on which the modification required by paragraph (c) of this AD is accomplished within the compliance time specified in paragraph (b) of this AD are not required to accomplish the actions required by paragraph (b).

Alternative Methods of Compliance

(e) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used if approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate. Operators shall submit their requests through an appropriate FAA Principal Maintenance Inspector, who may add comments and then send it to the Manager, Seattle ACO.

NOTE 4: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Seattle ACO.

Special Flight Permits

(f) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the airplane to a location where the requirements of this AD can be accomplished.

Incorporation by Reference

(g) The modification shall be done in accordance with BFGoodrich Aerospace Service Bulletin 3-1439-32-13, dated August 20, 1993; or BFGoodrich Aerospace Service Bulletin 3-1398-32-16, dated August 20, 1993, as applicable. This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Copies may be obtained from BFGoodrich Aerospace, Aircraft Wheels and Brakes, P.O. Box 340, Troy, Ohio 45373. Copies may be inspected at the FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of the Federal Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

(h) This amendment becomes effective on October 20, 1999.

FOOTER:

Source: Official FAA Source ↗

Retrieved: Apr 8, 2026

Rights: U.S. Government Public Domain

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