AD 95-10-07
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Bell Helicopter Textron, Inc. | 204B | Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters |
| aircraft | Bell Helicopter Textron, Inc. | 205A | Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters |
| aircraft | Bell Helicopter Textron, Inc. | 205A-1 | Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters |
Unsafe Condition
Failure of the 42-degree tail rotor drive gearbox assembly due to cracks at the roots of the gear teeth on the pinion or gear, leading to loss of tail rotor control and subsequent loss of control of the helicopter.
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Required Actions
Verify tail rotor control system rigging per maintenance manual before further flight. Disassemble and inspect the 42-degree gearbox for gear tooth cracks every 400 torque events using approved fluorescent penetrant inspection. Replace cracked gears and create a component history card recording torque events daily.
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Compliance Time
Before further flight, and thereafter at intervals not to exceed 400 torque events
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Affected Aircraft
Bell Helicopter Textron, Inc. Model 205A, 205A-1, and 204B helicopters with a 42-degree tail rotor drive gearbox assembly (part number 204-040-003-023 or -037) installed.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
Tail Rotor Drive Gearbox Assembly
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_95-10-07.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 95-10-07 Document Type: AD Final Rules Docket Number: 95-SW-02-AD Subject Heading: Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters Subject: Tail Rotor Drive Gearbox Assembly Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 05/26/1995 Make: Bell Helicopter Textron, Inc. Model: 204B | 205A | 205A-1 Product Type: Aircraft Product Subtype: Rotorcraft Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 95-10-07 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: 95-SW-02-AD AMENDMENT: 39-9224 AD NUMBER: 95-10-07 SUBJECT HEADING: Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters ACTION: SUMMARY: DATES: Effective on May 26, 1995. ADDRESSES: FOR FURTHER INFORMATION CONTACT: Mr. Uday Garadi, Aerospace Engineer, FAA, Rotorcraft Directorate, Rotorcraft Certification Office, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5157, fax (817) 222-5959. SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 95-10-07 BELL HELICOPTER TEXTRON, INC. : Amendment 39-9224. Docket No. 95-SW-02-AD. Applicability: Model 205A, 205A-1, and 204B helicopters, with a 42-degree tail rotor drive gearbox assembly (42-degree gearbox), part number (P/N) 204-040-003-023, or -037, installed, certificated in any category. NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (e) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD. Compliance: Required as indicated, unless accomplished previously. To prevent failure of the 42-degree gearbox, loss of tail rotor control, and subsequent loss of control of the helicopter, accomplish the following: (a) Before further flight, after the effective date of this AD, verify that the tail rotor control system is rigged in accordance with the applicable maintenance manual. (b) Before further flight, and thereafter at intervals not to exceed 400 torque events, disassemble the affected 42-degree gearbox and inspect for cracks at the roots of the gear teeth on the pinion, P/N 204-040-500-007 or -009, and gear, P/N 204-040-500-008 or -010, using a fluorescent penetrant inspection method in accordance with the applicable maintenance manual. Only post emulsified fluorescent penetrant inspection materials (Type I, Method B or D, Sensitivity Level 3 or greater) are approved for use. A torque event is defined as a takeoff or a lift (internal or external). (c) If any crack is found at the roots of the gear teeth on the pinion or gear, replace the pinion or gear with an airworthy pinion or gear in accordance with the applicable maintenance manual. (d) Create a component history card for the 42-degree gearbox. Record the number of torque events on a daily basis. (e) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used when approved by the Manager, Rotorcraft Certification Office, FAA, Rotorcraft Directorate. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Certification Office. NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Certification Office. (f) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished. (g) This amendment becomes effective on May 26, 1995. FOOTER:
Document Text
Show stored source text (verify against official source)
AD Final Rules - DRS_95-10-07.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 95-10-07 Document Type: AD Final Rules Docket Number: 95-SW-02-AD Subject Heading: Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters Subject: Tail Rotor Drive Gearbox Assembly Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 05/26/1995 Make: Bell Helicopter Textron, Inc. Model: 204B | 205A | 205A-1 Product Type: Aircraft Product Subtype: Rotorcraft Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 95-10-07 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: 95-SW-02-AD AMENDMENT: 39-9224 AD NUMBER: 95-10-07 SUBJECT HEADING: Airworthiness Directives; BELL HELICOPTER TEXTRON, INC. Model 205A, 205A-1, and 204B helicopters ACTION: SUMMARY: DATES: Effective on May 26, 1995. ADDRESSES: FOR FURTHER INFORMATION CONTACT: Mr. Uday Garadi, Aerospace Engineer, FAA, Rotorcraft Directorate, Rotorcraft Certification Office, 2601 Meacham Blvd., Fort Worth, Texas 76137, telephone (817) 222-5157, fax (817) 222-5959. SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 95-10-07 BELL HELICOPTER TEXTRON, INC. : Amendment 39-9224. Docket No. 95-SW-02-AD. Applicability: Model 205A, 205A-1, and 204B helicopters, with a 42-degree tail rotor drive gearbox assembly (42-degree gearbox), part number (P/N) 204-040-003-023, or -037, installed, certificated in any category. NOTE 1: This AD applies to each helicopter identified in the preceding applicability provision, regardless of whether it has been modified, altered, or repaired in the area subject to the requirements of this AD. For helicopters that have been modified, altered, or repaired so that the performance of the requirements of this AD is affected, the owner/operator must use the authority provided in paragraph (e) to request approval from the FAA. This approval may address either no action, if the current configuration eliminates the unsafe condition, or different actions necessary to address the unsafe condition described in this AD. Such a request should include an assessment of the effect of the changed configuration on the unsafe condition addressed by this AD. In no case does the presence of any modification, alteration, or repair remove any helicopter from the applicability of this AD. Compliance: Required as indicated, unless accomplished previously. To prevent failure of the 42-degree gearbox, loss of tail rotor control, and subsequent loss of control of the helicopter, accomplish the following: (a) Before further flight, after the effective date of this AD, verify that the tail rotor control system is rigged in accordance with the applicable maintenance manual. (b) Before further flight, and thereafter at intervals not to exceed 400 torque events, disassemble the affected 42-degree gearbox and inspect for cracks at the roots of the gear teeth on the pinion, P/N 204-040-500-007 or -009, and gear, P/N 204-040-500-008 or -010, using a fluorescent penetrant inspection method in accordance with the applicable maintenance manual. Only post emulsified fluorescent penetrant inspection materials (Type I, Method B or D, Sensitivity Level 3 or greater) are approved for use. A torque event is defined as a takeoff or a lift (internal or external). (c) If any crack is found at the roots of the gear teeth on the pinion or gear, replace the pinion or gear with an airworthy pinion or gear in accordance with the applicable maintenance manual. (d) Create a component history card for the 42-degree gearbox. Record the number of torque events on a daily basis. (e) An alternative method of compliance or adjustment of the compliance time that provides an acceptable level of safety may be used when approved by the Manager, Rotorcraft Certification Office, FAA, Rotorcraft Directorate. Operators shall submit their requests through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Rotorcraft Certification Office. NOTE 2: Information concerning the existence of approved alternative methods of compliance with this AD, if any, may be obtained from the Rotorcraft Certification Office. (f) Special flight permits may be issued in accordance with sections 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 21.197 and 21.199) to operate the helicopter to a location where the requirements of this AD can be accomplished. (g) This amendment becomes effective on May 26, 1995. FOOTER:
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