AD 91-21-01 R1

final rule
Data completeness: 70%

Textron Lycoming Model TIO-540-S1AD Engines

AD Number
91-21-01 R1
Status
final_rule
Effective Date
Product Category
engine
Docket
91-ANE-29
FR Citation
This information is not available.

Applicability

TypeManufacturerModelDetails
engine Lycoming Engines TIO-540-S1AD Textron Lycoming Model TIO-540-S1AD Engines

Unsafe Condition

Cracking or distortion of engine exhaust system flanges, V-band coupling, and pipes could result in engine compartment fire and smoke entering the cabin with possible loss to the aircraft.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Install specific exhaust system kits (05K21125, 05K21503, 05K19650-S) per SBs 484 and 499A. Inspect exhaust system for damage, wear, clearances, and fastener torque at intervals not exceeding 100 hours TIS. Repair or replace damaged parts before further flight.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within 25 hours time in service (TIS) after the effective date of this AD, and thereafter at intervals not to exceed 100 hours TIS.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Textron Lycoming Model TIO-540-S1AD engines installed on but not limited to Piper PA-32 series aircraft.

AI-generated summary from the source AD text. Verify against the official source before acting.

Source: Official FAA Source ↗

Retrieved: Apr 8, 2026

Rights: U.S. Government Public Domain

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