AD 91-15-25

final rule

GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines

AD Number
91-15-25
Status
final_rule
Effective Date
Product Category
engine
Docket
90-ANE-34
FR Citation
This information is not available.
Technical illustration of an aircraft turbine engine assembly
Problem area Engine

Applicability

TypeManufacturerModelDetails
engine General Electric Company CF6-80A GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80A1 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80A2 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80A3 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2A1 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2A2 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2A3 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2A5 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2A8 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B1 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B1F GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B1F1 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B2 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B2F GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B4 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B4F GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B6 GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2B6F GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
engine General Electric Company CF6-80C2D1F GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines

Unsafe Condition

Vane to spool rub damage on high pressure compressor rotor (HPCR) stages 11-14 spool-shafts could cause an uncontained engine failure.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Inspect HPCR stages 11-14 spool-shafts for vane to spool rubs using specified service bulletins. Remove from service spool-shafts with rub damage within 500 cycles in service after the AD effective date or prior to 8,000 cycles since new, whichever is later.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

within 500 cycles in service (CIS) after the effective date of this AD, or prior to accumulating 8000 cycles since new, whichever occurs later

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

GE CF6-80A series (S/N 580-101 through 580-319, 585-101 through 585-222) and CF6-80C2 series engines (S/N 690-101 through 690-181, 695-101 through 695-150, 705-101 through 705-112) with specified part numbers installed on Airbus A300, A310, Boeing 747, and 767 aircraft.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

High Pressure Compressor Rotor

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - DRS_91-15-25.html
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AD Number:
91-15-25
Document Type:
AD Final Rules
Docket Number:
90-ANE-34
Subject Heading:
GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
Subject:
High Pressure Compressor Rotor
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
09/06/1991
Make:
General Electric Company
Model:
CF6-80A | CF6-80A1 | CF6-80A2 | CF6-80A3 | CF6-80C2A1 | CF6-80C2A2 | CF6-80C2A3 | CF6-80C2A5 | CF6-8...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-15-25
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   90-ANE-34

AMENDMENT:   39-7090

AD NUMBER:   91-15-25

SUBJECT HEADING:   GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines

ACTION:  

SUMMARY:  

DATES:   Effective September 6, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   91-15-25 GENERAL ELECTRIC COMPANY (GE): Amendment 39-7090. Docket No. 90- ANE-34.
Applicability: GE CF6-80A series and CF6-80C2 series engines, installed on, but not limited to, Airbus A300 and A310 and Boeing 747 and 767 aircraft.
Compliance: Required as indicated, unless already accomplished.
To prevent an uncontained engine failure, accomplish the following:
(a) Inspect high pressure compressor rotor (HPCR) stages 11-14 spool-shafts for vane to spool rubs within 500 cycles in service (CIS) after the effective date of this AD, or prior to accumulating 8000 cycles since new, whichever occurs later, according to the following:
(1) Inspect CF6-80A series engines, Serial Numbers (S/N) 580-101 through 580-319, and S/N 585-101 through 585-222, installed with an HPCR stages 11-14 spool-shaft, Part Number (P/N) 9225M37G11, 9225M37G14, 9225M37G16, 9225M37G19, 9225M37G20, or 9225M37G21, in accordance with the Accomplishment Instructions in GE CF6-80A Service Bulletin (SB) 72-459, Revision 2, dated June 14, 1989.
(2) Inspect CF6-80C2 series engines, S/N 690-101 through 690-181, S/N 695-101 through 695-150, and S/N 705-101 through 705-112, installed with an HPCR stages 11- 14 spool-shafts, P/N 9380M30G07, 9380M30G08, 9380M30G09, 9380M30G10, or 1531M21G01, in accordance with the Accomplishment Instructions in GE CF6-80C2 SB 72-130, Revision 2, dated October 18, 1989.
(3) Inspect in accordance with the applicable requirements of paragraph (a)(1) or (a)(2) of this AD, HPCR stages 11-14 spool-shafts which were installed in a high pressure compressor (HPC) at an engine shop visit, with stages 10 through 13 vane radiiless than the values indicated in Table 1 of this AD for CF6-80A service engines, and Table 2 of this AD for CF6-80C2 series engines.
(b) The inspection requirements of paragraph (a) of this AD are not applicable to HPCR stages 11-14 spool-shafts visually inspected at the piece-part level, determined not to have vane to spool rub damage, and were installed in an HPC with stages 10 through 13 vane radii greater than or equal to the values indicated in Table 1 of this AD for CF6-80A series engines, and Table 2 of this AD for CF6-80C2 series engines.
(c) Remove from service within 500 CIS after the effective date of this AD or prior to accumulating 8,000 cycles since new, whichever occurs later, HPCR stages 11-14 spool-shafts with vane to spool rub damage.
NOTE: CF6-80A SB 72-460 and CF6-80C2 SB 72-131 introduce an FAA approved rework procedure to increase the FAA approved life limit for HPCR stages 11-14 spool-shafts with vane to spool rub damage.
(d) Aircraft may be ferried in accordance with the provisions of FAR 21.197 and 21.199 to a base where the AD can be accomplished.
(e) Upon submission of substantiating data by an owner or operator through an FAA Inspector (maintenance, avionics or operations, as appropriate), an alternate method of compliance with the requirements of this AD or adjustments to the compliance times specified in this AD may be approved by the Manager, Engine Certification Office, Engine and Propeller Directorate, Aircraft Certification Service, FAA, 12 New England Executive Park, Burlington, Massachusetts 01803-5299.
(f) The inspections shall be done in accordance with the following GE documents:
DOCUMENT	PAGE NO.	ISSUE/REVISION	DATE
GE CF6-80A	2-9	Original	11/25/86
SB 72-459	1	Rev. 2	6/14/89
Total Pages:	9		
GE CF6-80C2	2-9	Original	11/25/86
SB 72-130	1	Rev. 2	10/18/89
Total Pages: 9			
This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR Part 51. Copies may be obtained from General Electric Aircraft Engines, CF6 Distribution Clerk, Room 132, 111 Merchant Street, Cincinnati, Ohio 45246. Copies may be inspected at the FAA, New England Region, Office of the Assistant Chief Counsel, Room 311, 12 New England Executive Park, Burlington, Massachusetts, or at the Office of the Federal Register, 1100 L Street, NW, Room 8401, Washington, D.C.

TABLE 1
CF6-80A HPC Stator Vane Minimum Radii Vane
Stage	Position	Minimum Vane Radius (in)
Stage 10 Vanes	1-6, 35-80	11.416
	7-8, 33, 34	11.417
	9, 10, 31, 32	11.418
	11, 12, 29, 30	11.419
	13-16, 25-28	11.420
	17-24 (or 1-80 if round grind)	11.421
Stage 11 Vanes	1-6, 35-80	11.623
	7, 8, 33, 34	11.624
	9, 10, 31, 32	11.625
	11, 12, 29, 30	11.626
	13, 16, 25-28	11.627
	17-24 (or 1-80 11.628 if round grind)	
Stage 12 Vanes with Liners	1-10, 31-80	11.769
	11, 12, 29, 30	11.770
	13-15, 26-28	11.771
	16-25 (or 1-80 if round grind)	11.772
Stage 12 Vanes without Liners	1-10, 31-80	11.786
	11, 12, 29, 30	11.787
	13-15, 26-28	11.788
	16-25 (or 1-80 if round grind)	11.789
Stage 13 Vanes	1-10, 31-80	11.903
	11, 12, 29, 30	11.904
	13-15, 26-28	11.905
	16-25 (or 1-80 if round grind)	11.906
NOTES: (1) Vane radius is measured from vane tip at vane centerline to stator case centerline.

(2) Vane positions are numbered clockwise, aft looking forward, starting with No. 1 at the left hand horizontal split line upper stator case.

(3) These revised minimum vane radii were incorporated into the CF6-80A Engine Manual, GEK 72501, in Revision 23.

TABLE 2
CF6-80C2 HPC Stator Vane Minimum Radii Vane
Stage	Position	Minimum Vane Radius (in)	
Stage 10 Vanes	1-6, 35-80	11.409	
	7, 34	11.410	
	8, 9, 32, 33	11.411	
	10, 31	11.412	
	11, 12, 29, 30	11.413	
	13, 14, 27, 28	11.414	
	15, 16, 25, 26	11.415	
	17-24 (or 1-80 if round grind)	11.416	
Stage 11 Vanes	1-6, 35-80	11.617	
	7, 34	11.618	
	8, 9, 32, 33	11.619	
	10, 31	11.620	
	11, 12, 29, 30	11.621	
	13, 14, 27, 28	11.622	
	15, 16, 25, 26	11.623	
	17-24 (or 1-80 if round grind)	11.624	
Stage 12 Vanes	1-10, 32-84	11.780	
	11, 31	11.781	
	12, 13, 29, 30	11.782	
	14-16, 26-28	11.783	
	17-25 (or 1-84 if round grind)	11.784	
Stage 13 Vanes	1-10, 31-80	11.906	
	11, 12, 29, 30	11.907	
	13, 14, 27, 28	11.908	
	15, 16, 25, 26	11.909	
	17-24 (or 1-80 if round grind)	11.910	
NOTES: (1) Vane radius is measured from vane tip at vane centerline to stator case centerline.
(2) Vane positions are numbered clockwise, aft looking forward, starting with No. 1 at the left hand horizontal split line upper stator case.
(3) These revised minimum vane radii were incorporated into the CF6-80C2 Engine Manual, GEK 92451, in Revision 7.
This amendment (39-7090, AD 91-15-25) becomes effective on September 6, 1991.

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Document Text

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AD Final Rules - DRS_91-15-25.html
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Document Versions
 Feedback
Details
AD Number:
91-15-25
Document Type:
AD Final Rules
Docket Number:
90-ANE-34
Subject Heading:
GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines
Subject:
High Pressure Compressor Rotor
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
09/06/1991
Make:
General Electric Company
Model:
CF6-80A | CF6-80A1 | CF6-80A2 | CF6-80A3 | CF6-80C2A1 | CF6-80C2A2 | CF6-80C2A3 | CF6-80C2A5 | CF6-8...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-15-25
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   90-ANE-34

AMENDMENT:   39-7090

AD NUMBER:   91-15-25

SUBJECT HEADING:   GENERAL ELECTRIC COMPANY (GE) Models GE CF6-80A series and CF6-80C2 series engines

ACTION:  

SUMMARY:  

DATES:   Effective September 6, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   91-15-25 GENERAL ELECTRIC COMPANY (GE): Amendment 39-7090. Docket No. 90- ANE-34.
Applicability: GE CF6-80A series and CF6-80C2 series engines, installed on, but not limited to, Airbus A300 and A310 and Boeing 747 and 767 aircraft.
Compliance: Required as indicated, unless already accomplished.
To prevent an uncontained engine failure, accomplish the following:
(a) Inspect high pressure compressor rotor (HPCR) stages 11-14 spool-shafts for vane to spool rubs within 500 cycles in service (CIS) after the effective date of this AD, or prior to accumulating 8000 cycles since new, whichever occurs later, according to the following:
(1) Inspect CF6-80A series engines, Serial Numbers (S/N) 580-101 through 580-319, and S/N 585-101 through 585-222, installed with an HPCR stages 11-14 spool-shaft, Part Number (P/N) 9225M37G11, 9225M37G14, 9225M37G16, 9225M37G19, 9225M37G20, or 9225M37G21, in accordance with the Accomplishment Instructions in GE CF6-80A Service Bulletin (SB) 72-459, Revision 2, dated June 14, 1989.
(2) Inspect CF6-80C2 series engines, S/N 690-101 through 690-181, S/N 695-101 through 695-150, and S/N 705-101 through 705-112, installed with an HPCR stages 11- 14 spool-shafts, P/N 9380M30G07, 9380M30G08, 9380M30G09, 9380M30G10, or 1531M21G01, in accordance with the Accomplishment Instructions in GE CF6-80C2 SB 72-130, Revision 2, dated October 18, 1989.
(3) Inspect in accordance with the applicable requirements of paragraph (a)(1) or (a)(2) of this AD, HPCR stages 11-14 spool-shafts which were installed in a high pressure compressor (HPC) at an engine shop visit, with stages 10 through 13 vane radiiless than the values indicated in Table 1 of this AD for CF6-80A service engines, and Table 2 of this AD for CF6-80C2 series engines.
(b) The inspection requirements of paragraph (a) of this AD are not applicable to HPCR stages 11-14 spool-shafts visually inspected at the piece-part level, determined not to have vane to spool rub damage, and were installed in an HPC with stages 10 through 13 vane radii greater than or equal to the values indicated in Table 1 of this AD for CF6-80A series engines, and Table 2 of this AD for CF6-80C2 series engines.
(c) Remove from service within 500 CIS after the effective date of this AD or prior to accumulating 8,000 cycles since new, whichever occurs later, HPCR stages 11-14 spool-shafts with vane to spool rub damage.
NOTE: CF6-80A SB 72-460 and CF6-80C2 SB 72-131 introduce an FAA approved rework procedure to increase the FAA approved life limit for HPCR stages 11-14 spool-shafts with vane to spool rub damage.
(d) Aircraft may be ferried in accordance with the provisions of FAR 21.197 and 21.199 to a base where the AD can be accomplished.
(e) Upon submission of substantiating data by an owner or operator through an FAA Inspector (maintenance, avionics or operations, as appropriate), an alternate method of compliance with the requirements of this AD or adjustments to the compliance times specified in this AD may be approved by the Manager, Engine Certification Office, Engine and Propeller Directorate, Aircraft Certification Service, FAA, 12 New England Executive Park, Burlington, Massachusetts 01803-5299.
(f) The inspections shall be done in accordance with the following GE documents:
DOCUMENT	PAGE NO.	ISSUE/REVISION	DATE
GE CF6-80A	2-9	Original	11/25/86
SB 72-459	1	Rev. 2	6/14/89
Total Pages:	9		
GE CF6-80C2	2-9	Original	11/25/86
SB 72-130	1	Rev. 2	10/18/89
Total Pages: 9			
This incorporation by reference was approved by the Director of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR Part 51. Copies may be obtained from General Electric Aircraft Engines, CF6 Distribution Clerk, Room 132, 111 Merchant Street, Cincinnati, Ohio 45246. Copies may be inspected at the FAA, New England Region, Office of the Assistant Chief Counsel, Room 311, 12 New England Executive Park, Burlington, Massachusetts, or at the Office of the Federal Register, 1100 L Street, NW, Room 8401, Washington, D.C.

TABLE 1
CF6-80A HPC Stator Vane Minimum Radii Vane
Stage	Position	Minimum Vane Radius (in)
Stage 10 Vanes	1-6, 35-80	11.416
	7-8, 33, 34	11.417
	9, 10, 31, 32	11.418
	11, 12, 29, 30	11.419
	13-16, 25-28	11.420
	17-24 (or 1-80 if round grind)	11.421
Stage 11 Vanes	1-6, 35-80	11.623
	7, 8, 33, 34	11.624
	9, 10, 31, 32	11.625
	11, 12, 29, 30	11.626
	13, 16, 25-28	11.627
	17-24 (or 1-80 11.628 if round grind)	
Stage 12 Vanes with Liners	1-10, 31-80	11.769
	11, 12, 29, 30	11.770
	13-15, 26-28	11.771
	16-25 (or 1-80 if round grind)	11.772
Stage 12 Vanes without Liners	1-10, 31-80	11.786
	11, 12, 29, 30	11.787
	13-15, 26-28	11.788
	16-25 (or 1-80 if round grind)	11.789
Stage 13 Vanes	1-10, 31-80	11.903
	11, 12, 29, 30	11.904
	13-15, 26-28	11.905
	16-25 (or 1-80 if round grind)	11.906
NOTES: (1) Vane radius is measured from vane tip at vane centerline to stator case centerline.

(2) Vane positions are numbered clockwise, aft looking forward, starting with No. 1 at the left hand horizontal split line upper stator case.

(3) These revised minimum vane radii were incorporated into the CF6-80A Engine Manual, GEK 72501, in Revision 23.

TABLE 2
CF6-80C2 HPC Stator Vane Minimum Radii Vane
Stage	Position	Minimum Vane Radius (in)	
Stage 10 Vanes	1-6, 35-80	11.409	
	7, 34	11.410	
	8, 9, 32, 33	11.411	
	10, 31	11.412	
	11, 12, 29, 30	11.413	
	13, 14, 27, 28	11.414	
	15, 16, 25, 26	11.415	
	17-24 (or 1-80 if round grind)	11.416	
Stage 11 Vanes	1-6, 35-80	11.617	
	7, 34	11.618	
	8, 9, 32, 33	11.619	
	10, 31	11.620	
	11, 12, 29, 30	11.621	
	13, 14, 27, 28	11.622	
	15, 16, 25, 26	11.623	
	17-24 (or 1-80 if round grind)	11.624	
Stage 12 Vanes	1-10, 32-84	11.780	
	11, 31	11.781	
	12, 13, 29, 30	11.782	
	14-16, 26-28	11.783	
	17-25 (or 1-84 if round grind)	11.784	
Stage 13 Vanes	1-10, 31-80	11.906	
	11, 12, 29, 30	11.907	
	13, 14, 27, 28	11.908	
	15, 16, 25, 26	11.909	
	17-24 (or 1-80 if round grind)	11.910	
NOTES: (1) Vane radius is measured from vane tip at vane centerline to stator case centerline.
(2) Vane positions are numbered clockwise, aft looking forward, starting with No. 1 at the left hand horizontal split line upper stator case.
(3) These revised minimum vane radii were incorporated into the CF6-80C2 Engine Manual, GEK 92451, in Revision 7.
This amendment (39-7090, AD 91-15-25) becomes effective on September 6, 1991.

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