AD 91-08-07

final rule

TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines

AD Number
91-08-07
Status
final_rule
Effective Date
Product Category
engine
Docket
91-ANE-08
FR Citation
This information is not available.
Technical illustration of an aircraft fuel pump, filter, valve, and lines
Problem area Fuel system

Applicability

TypeManufacturerModelDetails
engine Lycoming Engines TIO-360-A1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-360-A1B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-360-A3B6 TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-360-C1A6D TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-F2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-J2B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-J2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-K1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-N2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-R2AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-U2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-V2AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines LTIO-540-W2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A1B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A1C TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A2B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-A2C TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AA1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AB1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AB1BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AE2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AF1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AF1B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AG1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-AH1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-C1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-E1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-F2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-G1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-H1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-J2B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-J2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-K1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-N2BD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-R2AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-S1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-T2AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-U2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-V2AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-540-W2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-541-A1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-541-E1A4 TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-541-E1B4 TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-541-E1C4 TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIO-541-E1D4 TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-B1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-C1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-D1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-D1B TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-E1A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIGO-541-G1AD TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines
engine Lycoming Engines TIVO-540-A2A TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines

Unsafe Condition

Engine power loss and possible loss of the aircraft due to fuel leakage from the fuel pump vent hose fitting or improper fuel pump vent restrictor fitting with orifice diameter out of limits or lacking the 'R' code letter.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Perform a fuel leak check at the fuel pump vent hose fitting, including disconnecting the hose, activating the boost pump, and inspecting for leakage. Replace leaking fuel pumps and recheck after replacement. Inspect and replace the fuel pump vent restrictor fitting if the orifice diameter is outside .014-.020 inch or lacks the 'R' code letter, using Loctite sealant on threads. Ensure correct orientation during reinstallation.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

within the next 15 hours in service for paragraph (a) and within the next 50 hours in service for paragraph (b), after the effective date of this AD

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Textron Lycoming TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series engines with specified serial ranges; overhauled/remanufactured engines shipped before November 15, 1990; engines modified with turbochargers and induction-vented fuel pump vents.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

Fuel Pump

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - DRS_91-08-07.html
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Details
AD Number:
91-08-07
Document Type:
AD Final Rules
Docket Number:
91-ANE-08
Subject Heading:
TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-5...Show more
Subject:
Fuel Pump
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
05/06/1991
Make:
Lycoming Engines
Model:
TIO-360-A1A | TIO-360-A1B | TIO-360-A3B6 | TIO-360-C1A6D | LTIO-540-F2BD | LTIO-540-J2B | LTIO-540-J...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-08-07
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   91-ANE-08

AMENDMENT:   39-6962

AD NUMBER:   91-08-07

SUBJECT HEADING:   TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines

ACTION:  

SUMMARY:  

DATES:   Effective May 6, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   91-08-07 TEXTRON LYCOMING: Amendment 39-6962. Docket No. 91-ANE-08.
Applicability: TIO-360 Series engines with serial numbers up to L-215-64A inclusive; TIO-540 Series engines with serial numbers up to L-9245-61/61A inclusive, except TIO-540-AE2A engines for which the requirements of AD 89-15-10 are met; LTIO-540 Series engines with serial numbers up to L-2911-68A inclusive; TIGO-541 Series engines with serial numbers up to L-780-62 inclusive; all TIO-541 Series engines; and all TIVO-540 Series engines. Also applies to overhauled and remanufactured engines of these models shipped from the factory prior to November 15, 1990, and to any Textron Lycoming engine that has been modified to use a turbocharger and that has the fuel pump vent vented to the induction system.
Compliance: Required within the next 15 hours in service for paragraph (a) and within the next 50 hours in service for paragraph (b), after the effective date of this AD, unless already accomplished.
To prevent engine power loss and possible loss of the aircraft, accomplish the following:
(a) Perform a fuel leak check at the fuel pump vent hose fitting as follows:
(1) Disconnect the fuel pump vent hose at the engine fuel pump. Then proceed to turn on the aircraft boost pump and visually inspect for any fuel draining out from the engine pump vent port.
(2) Prior to further flight, remove and replace with a serviceable pump, engine fuel pumps which exhibit leakage. Repeat the leak check following pump replacement to verify no fuel is passing through the fuel pump vent port.
(3) Reconnect the fuel pump vent hose at the engine fuel pump.
(b) Inspect and replace if necessary, the fuel pump vent restrictor fitting as follows:
(1) Remove fitting from the pump vent port and measure the orifice opening using an appropriate size wire gauge or drill bit. The orifice diameter must be within .014-.020 inch and the fitting must have the code letter "R" impression stamped on a flat surface.
(2) Prior to further flight, replace any restrictor fitting that has an orifice diameter out of limits, or if no restrictor orifice exists. Install a new or serviceable restrictor fitting with a proper size orifice, and identified with the letter "R", using Loctite hydraulic sealant or equivalent on the pipe threads.
(3) Ensure that the orientation of the reinstalled fitting is the same as the original fitting.
(4) Reconnect the pump vent line.
NOTE: Textron Lycoming Service Bulletin Nos. 494 and 497 and Service Instruction No. 1446 pertain to this subject. Fuel pump vent fittings supplied by Textron Lycoming with the proper size orifice are identified by the letter "R" stamped on each fitting.
Engine Models TIO-541 and TIVO-540 series are not specified in the service bulletins, for these engines the engine driven pump and vent fitting were furnished by the aircraft manufacturer.
(c) Aircraft may be ferried in accordance with the provisions of Federal Aviation Regulations 21.197 and 21.199 to a base where the AD can be accomplished.
(d) Upon submission of substantiating data by an owner or operator through an FAA Inspector (maintenance, avionics, or operations, as appropriate), an alternate method of compliance with the requirements of this AD or adjustments to the compliance schedule specified in this AD may be approved by the Manager, New York Aircraft Certification Office, Engine & Propeller Directorate, Aircraft Certification Service, FAA, New England Region, Room 202, 181 South Franklin Avenue, Valley Stream, New York 11581.
All persons affected by this directive who have not already received the appropriate service information from the manufacturer may obtain copies upon request to Textron Lycoming/Subsidiary of Textron Inc., 652 Oliver Street, Williamsport, Pennsylvania 17701. This information may be examined at the FAA, New England Region, Office of the Assistant Chief Counsel, Room 311, 12 New England Executive Park, Burlington, Massachusetts.
This amendment becomes effective on May 6, 1991.

FOOTER:

Document Text

Show stored source text (verify against official source)
AD Final Rules - DRS_91-08-07.html
Copy URL
Print/Save as PDF
Document Versions
 Feedback
Details
AD Number:
91-08-07
Document Type:
AD Final Rules
Docket Number:
91-ANE-08
Subject Heading:
TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-5...Show more
Subject:
Fuel Pump
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
05/06/1991
Make:
Lycoming Engines
Model:
TIO-360-A1A | TIO-360-A1B | TIO-360-A3B6 | TIO-360-C1A6D | LTIO-540-F2BD | LTIO-540-J2B | LTIO-540-J...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-08-07
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   91-ANE-08

AMENDMENT:   39-6962

AD NUMBER:   91-08-07

SUBJECT HEADING:   TEXTRON LYCOMING Model TIO-360, TIO-540, TIO-360, TIO-540, LTIO-540, TIGO-541, TIO-541, and TIVO-540 Series Engines

ACTION:  

SUMMARY:  

DATES:   Effective May 6, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   91-08-07 TEXTRON LYCOMING: Amendment 39-6962. Docket No. 91-ANE-08.
Applicability: TIO-360 Series engines with serial numbers up to L-215-64A inclusive; TIO-540 Series engines with serial numbers up to L-9245-61/61A inclusive, except TIO-540-AE2A engines for which the requirements of AD 89-15-10 are met; LTIO-540 Series engines with serial numbers up to L-2911-68A inclusive; TIGO-541 Series engines with serial numbers up to L-780-62 inclusive; all TIO-541 Series engines; and all TIVO-540 Series engines. Also applies to overhauled and remanufactured engines of these models shipped from the factory prior to November 15, 1990, and to any Textron Lycoming engine that has been modified to use a turbocharger and that has the fuel pump vent vented to the induction system.
Compliance: Required within the next 15 hours in service for paragraph (a) and within the next 50 hours in service for paragraph (b), after the effective date of this AD, unless already accomplished.
To prevent engine power loss and possible loss of the aircraft, accomplish the following:
(a) Perform a fuel leak check at the fuel pump vent hose fitting as follows:
(1) Disconnect the fuel pump vent hose at the engine fuel pump. Then proceed to turn on the aircraft boost pump and visually inspect for any fuel draining out from the engine pump vent port.
(2) Prior to further flight, remove and replace with a serviceable pump, engine fuel pumps which exhibit leakage. Repeat the leak check following pump replacement to verify no fuel is passing through the fuel pump vent port.
(3) Reconnect the fuel pump vent hose at the engine fuel pump.
(b) Inspect and replace if necessary, the fuel pump vent restrictor fitting as follows:
(1) Remove fitting from the pump vent port and measure the orifice opening using an appropriate size wire gauge or drill bit. The orifice diameter must be within .014-.020 inch and the fitting must have the code letter "R" impression stamped on a flat surface.
(2) Prior to further flight, replace any restrictor fitting that has an orifice diameter out of limits, or if no restrictor orifice exists. Install a new or serviceable restrictor fitting with a proper size orifice, and identified with the letter "R", using Loctite hydraulic sealant or equivalent on the pipe threads.
(3) Ensure that the orientation of the reinstalled fitting is the same as the original fitting.
(4) Reconnect the pump vent line.
NOTE: Textron Lycoming Service Bulletin Nos. 494 and 497 and Service Instruction No. 1446 pertain to this subject. Fuel pump vent fittings supplied by Textron Lycoming with the proper size orifice are identified by the letter "R" stamped on each fitting.
Engine Models TIO-541 and TIVO-540 series are not specified in the service bulletins, for these engines the engine driven pump and vent fitting were furnished by the aircraft manufacturer.
(c) Aircraft may be ferried in accordance with the provisions of Federal Aviation Regulations 21.197 and 21.199 to a base where the AD can be accomplished.
(d) Upon submission of substantiating data by an owner or operator through an FAA Inspector (maintenance, avionics, or operations, as appropriate), an alternate method of compliance with the requirements of this AD or adjustments to the compliance schedule specified in this AD may be approved by the Manager, New York Aircraft Certification Office, Engine & Propeller Directorate, Aircraft Certification Service, FAA, New England Region, Room 202, 181 South Franklin Avenue, Valley Stream, New York 11581.
All persons affected by this directive who have not already received the appropriate service information from the manufacturer may obtain copies upon request to Textron Lycoming/Subsidiary of Textron Inc., 652 Oliver Street, Williamsport, Pennsylvania 17701. This information may be examined at the FAA, New England Region, Office of the Assistant Chief Counsel, Room 311, 12 New England Executive Park, Burlington, Massachusetts.
This amendment becomes effective on May 6, 1991.

FOOTER:

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