AD 91-07-04

final rule

Airworthiness Directives; BOEING Model 737 Series Airplanes

AD Number
91-07-04
Status
final_rule
Effective Date
Product Category
aircraft
Docket
90-NM-116-AD
FR Citation
This information is not available.
Technical illustration of a riveted aircraft structural panel and frame
Problem area Airframe structure

Applicability

TypeManufacturerModelDetails
aircraft The Boeing Company 737-100 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-200 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-200C Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-300 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-400 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-500 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-600 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-700 Series Airworthiness Directives; BOEING Model 737 Series Airplanes
aircraft The Boeing Company 737-800 Series Airworthiness Directives; BOEING Model 737 Series Airplanes

Unsafe Condition

Delamination of the window belt skin doubler from the fuselage skin and cracks in the skin around the countersunk fasteners in the area of delamination and common to the window forging could lead to rapid decompression of the airplane.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Within 3,000 cycles after the effective date, perform an ultrasonic inspection for delamination. If delamination is found, conduct a high frequency eddy current inspection for cracks. If cracks are detected, repair them and delamination. If delamination is found, perform a terminating modification within 40,000 cycles or 24 months after discovery, whichever is later. Alternative methods may be approved by the FAA.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within the next 3,000 cycles after the effective date of this AD, unless previously accomplished within the last 3,000 cycles, and thereafter at intervals not to exceed 6,000 cycles.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Boeing Model 737 series airplanes, line numbers 001 through 519, certificated in any category.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

Window Belt Skin

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - DRS_91-07-04.html
Copy URL
Print/Save as PDF
Document Versions
 Feedback
Details
AD Number:
91-07-04
Document Type:
AD Final Rules
Docket Number:
90-NM-116-AD
Subject Heading:
Airworthiness Directives; BOEING Model 737 Series Airplanes
Subject:
Window Belt Skin
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
04/15/1991
Make:
The Boeing Company
Model:
737-100 Series | 737-200 Series | 737-200C Series | 737-300 Series | 737-400 Series | 737-500 Series...Show more
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-07-04
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   90-NM-116-AD

AMENDMENT:   39-6933

AD NUMBER:   91-07-04

SUBJECT HEADING:   Airworthiness Directives; BOEING Model 737 Series Airplanes

ACTION:  

SUMMARY:  

DATES:   Effective April 15, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:  
91-07-04 BOEING: Amendment 39-6933. Docket No. 90-NM-116-AD.

Applicability: Model 737 series airplanes, line numbers 001 through 519, certificated in any category.

Compliance: Required as indicated, unless previously accomplished.

To prevent rapid decompression of the airplane, accomplish the following:

A. Within the next 3,000 cycles after the effective date of this AD, unless previously accomplished within the last 3,000 cycles, and thereafter at intervals not to exceed 6,000 cycles, perform an ultrasonic inspection for delamination of the window belt skin doubler from the fuselage skin, in accordance with Boeing Service Bulletin 737-53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990.

B. If delamination is found as a result of the inspections required by paragraph A. of this AD, prior to further flight, conduct a high frequency eddy current (HFEC) inspection for cracks of the skin around the countersunk fasteners in the area of delamination and common to the window forging, in accordance with Boeing Model 737 Non-destructive Test (NDT) Manual Document D6-37239, Part 6, Subject 53-30-05, and repeat thereafter at intervals not to exceed 6,000 cycles.

C. If cracks are detected as a result of the inspection required by paragraph B. of this AD, prior to further flight, repair cracking and delamination in accordance with Boeing Service Bulletin 737-53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990. Further HFEC inspections for cracks under the repairs are not required.

D. If delamination is found as a result of the inspection required by paragraph A. of this AD, perform the terminating modification in accordance with Boeing Service Bulletin 737- 53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990, prior to the accumulation of 40,000 cycles or within the next 24 months, whichever occurs later, after discovery of the delamination. Accomplishment of this modification constitutes terminating action for the inspections required by paragraphs A. and B. of this AD.

E. An alternative method of compliance or adjustment of the compliance time, which provides an acceptable level of safety, may be used when approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate.

NOTE: The request should be forwarded through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Seattle ACO.

F. Special flight permits may be issued in accordance with FAR 21.197 and 21.199 to operate airplanes to a base in order to comply with the requirements of this AD.

All persons affected by this directive who have not already received the appropriate service documents from the manufacturer may obtain copies upon request to Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 98124. These documents may be examined at the FAA, Northwest Mountain Region, Transport Airplane Directorate, 1601 Lind Avenue S.W., Renton, Washington.

Airworthiness Directive 91-07-04 supersedes AD 89-15-05, Amendment 39-6264.

This amendment (39-6933, AD 91-07-04) becomes effective on April 15, 1991.

FOOTER:

Document Text

Show stored source text (verify against official source)
AD Final Rules - DRS_91-07-04.html
Copy URL
Print/Save as PDF
Document Versions
 Feedback
Details
AD Number:
91-07-04
Document Type:
AD Final Rules
Docket Number:
90-NM-116-AD
Subject Heading:
Airworthiness Directives; BOEING Model 737 Series Airplanes
Subject:
Window Belt Skin
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
04/15/1991
Make:
The Boeing Company
Model:
737-100 Series | 737-200 Series | 737-200C Series | 737-300 Series | 737-400 Series | 737-500 Series...Show more
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
AIRWORTHINESS DIRECTIVES FINAL RULES: 91-07-04
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   90-NM-116-AD

AMENDMENT:   39-6933

AD NUMBER:   91-07-04

SUBJECT HEADING:   Airworthiness Directives; BOEING Model 737 Series Airplanes

ACTION:  

SUMMARY:  

DATES:   Effective April 15, 1991.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:  
91-07-04 BOEING: Amendment 39-6933. Docket No. 90-NM-116-AD.

Applicability: Model 737 series airplanes, line numbers 001 through 519, certificated in any category.

Compliance: Required as indicated, unless previously accomplished.

To prevent rapid decompression of the airplane, accomplish the following:

A. Within the next 3,000 cycles after the effective date of this AD, unless previously accomplished within the last 3,000 cycles, and thereafter at intervals not to exceed 6,000 cycles, perform an ultrasonic inspection for delamination of the window belt skin doubler from the fuselage skin, in accordance with Boeing Service Bulletin 737-53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990.

B. If delamination is found as a result of the inspections required by paragraph A. of this AD, prior to further flight, conduct a high frequency eddy current (HFEC) inspection for cracks of the skin around the countersunk fasteners in the area of delamination and common to the window forging, in accordance with Boeing Model 737 Non-destructive Test (NDT) Manual Document D6-37239, Part 6, Subject 53-30-05, and repeat thereafter at intervals not to exceed 6,000 cycles.

C. If cracks are detected as a result of the inspection required by paragraph B. of this AD, prior to further flight, repair cracking and delamination in accordance with Boeing Service Bulletin 737-53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990. Further HFEC inspections for cracks under the repairs are not required.

D. If delamination is found as a result of the inspection required by paragraph A. of this AD, perform the terminating modification in accordance with Boeing Service Bulletin 737- 53-1078, Revision 1, dated September 25, 1986, or Revision 2, dated April 19, 1990, prior to the accumulation of 40,000 cycles or within the next 24 months, whichever occurs later, after discovery of the delamination. Accomplishment of this modification constitutes terminating action for the inspections required by paragraphs A. and B. of this AD.

E. An alternative method of compliance or adjustment of the compliance time, which provides an acceptable level of safety, may be used when approved by the Manager, Seattle Aircraft Certification Office (ACO), FAA, Transport Airplane Directorate.

NOTE: The request should be forwarded through an FAA Principal Maintenance Inspector, who may concur or comment and then send it to the Manager, Seattle ACO.

F. Special flight permits may be issued in accordance with FAR 21.197 and 21.199 to operate airplanes to a base in order to comply with the requirements of this AD.

All persons affected by this directive who have not already received the appropriate service documents from the manufacturer may obtain copies upon request to Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, Washington 98124. These documents may be examined at the FAA, Northwest Mountain Region, Transport Airplane Directorate, 1601 Lind Avenue S.W., Renton, Washington.

Airworthiness Directive 91-07-04 supersedes AD 89-15-05, Amendment 39-6264.

This amendment (39-6933, AD 91-07-04) becomes effective on April 15, 1991.

FOOTER:

Source: Official FAA Source ↗

Retrieved: Apr 8, 2026

Rights: U.S. Government Public Domain

This site is not affiliated with or endorsed by the FAA. Always verify with official sources.