AD 80-25-02 R2

final rule

AVCO LYCOMING Model O-235 Series Engines

AD Number
80-25-02 R2
Status
final_rule
Effective Date
Product Category
engine
Docket
Unknown
FR Citation
This information is not available.

Applicability

TypeManufacturerModelDetails
engine Lycoming Engines O-235 AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-AP AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-BP-C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C1 AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C1A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C1B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C1C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-C2C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-E1 AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-E1B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-E2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-E2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-F1 AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-F1B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-F2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-F2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-G1 AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-G1B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-G2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-G2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-H2C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-J2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-J2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-K2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-K2B AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-K2C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-L2A AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-L2C AVCO LYCOMING Model O-235 Series Engines
engine Lycoming Engines O-235-M1 AVCO LYCOMING Model O-235 Series Engines

Unsafe Condition

Failures of engine pushrods can cause rough engine operation and power loss.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Remove and inspect all eight pushrods for loose ball ends, bulging, splitting, and measure length (not less than 11 17/32 inches). Set valve clearances if conditions are satisfactory. Replace damaged or undersized pushrods. Conduct 25-hour repetitive inspections of valve tappet clearances, and inspect pushrods if clearance increases more than 0.015 inch. Discontinue inspections after installing P/N 73806 pushrods with specified codes.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Prior to further flight and within 25 hours in service after the effective date of this AD and every 25 hours thereafter.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

AVCO Lycoming Model O-235 series engines with serial numbers L-12500-15 thru L-20676-15, all remanufactured engines shipped between Dec 10, 1976, and Nov 8, 1979, and engines with pushrods replaced between Dec 10, 1976, and Nov 24, 1980. Excluded: engines with pushrods P/N 73806, revision K or later, or codes T-T, -85, or # as per SB 453.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

Pushrods

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - DRS_80-25-02_R.html
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AD Number:
80-25-02 R2
Document Type:
AD Final Rules
Docket Number:
Unknown
Subject Heading:
AVCO LYCOMING Model O-235 Series Engines
Subject:
Pushrods
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
01/13/1981
Make:
Lycoming Engines
Model:
O-235 | O-235-A | O-235-AP | O-235-B | O-235-BP-C | O-235-C1 | O-235-C1A | O-235-C1B | O-235-C1C | O...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 80-25-02 R2
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   Unknown

AMENDMENT:   39-4016

AD NUMBER:   80-25-02 R2

SUBJECT HEADING:   AVCO LYCOMING Model O-235 Series Engines

ACTION:  

SUMMARY:  

DATES:   Effective January 13, 1981.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   80-25-02 R2 AVCO LYCOMING: Amendment 39-4016. Applies to O-235 series engines with Serial Numbers L-12500-15 thru L-20676-15 inclusive, all remanufactured O-235 series engines, regardless of serial number, shipped between December 10, 1976, and November 8, 1979, and all O-235 series engines regardless of serial number that had pushrods replaced between December 10, 1976, and November 24, 1980.
Model O-235 series engines are installed in but not limited to, Piper PA-38-112, Cessna 152, Gulfstream American AA1C, Beech 77, and Bellanca 7ECA aircraft.
This AD does not apply to O-235 series engines incorporating eight pushrods P/N 73806, identified by revision letter K or subsequent revision letter, or by code T-T, -85 or the symbol # as described in Lycoming Service Bulletin No. 453 or a subsequent approved revision.
Compliance with this AD is also required by the following engine serial numbers which were previously exempt by Emergency Airworthiness Directive 80-25-02 R1:


L-15619-15	L-19029-15	L-20155-15	L-20385-15
L-16333-15	L-19030-15	L-20156-15	L-20386-15
L-17291-15	L-19031-15	L-20157-15	L-20387-15
L-17644-15	L-19145-15	L-20158-15	L-20388-15
L-18054-15	L-19146-15	L-20172-15	L-20389-15
L-18055-15	L-19147-15	L-20173-15	L-20428-15
L-18073-15	L-19148-15	L-20174-15	L-20429-15
L-18074-15	L-19149-15	L-20175-15	L-20430-15
L-18141-15	L-19766-15	L-20176-15	L-20431-15
L-18142-15	L-19767-15	L-20242-15	L-20432-15
L-18207-15	L-19768-15	L-20243-15	L-20460-15
L-18208-15	L-19990-15	L-20244-15	L-20461-15
L-18502-15	L-19991-15	L-20245-15	L-20462-15
L-18503-15	L-19992-15	L-20246-15	L-20463-15
L-18601-15	L-19993-15	L-20323-15	L-20464-15
L-18948-15	L-19994-15	L-20324-15	L-20523-15
L-18949-15	L-19995-15	L-20325-15	L-20524-15
L-18950-15	L-19996-15	L-20326-15	L-20525-15
L-18951-15	L-19997-15	L-20327-15	L-20526-15
L-19028-15	L-19999-15	L-20384-15	L-20527-15
			L-20609-15
			L-20610-15
			L-20611-15
			L-20612-15

Compliance required as indicated:
In order to prevent failures of engine pushrods which can cause rough engine operation and power loss, accomplish the following:
1. Prior to further flight, remove all eight pushrods and inspect for loose ball ends and evidence of bulging and splitting of the pushrod tubing. Measure the length of the pushrod assembly. The overall length shall not be less than 11 17/32 inches. If all these conditions are satisfactory set valve clearances in accordance with Paragraph 8 of Lycoming Service Instructions Nos. 1388A dated January 25, 1980, and 1068A dated September 1, 1978. If any pushrod is found damaged or is less than the specified dimension noted above, replace with a serviceable part prior to further flight.
2. Within 25 hours in service after the effective date of this AD and every 25 hours thereafter, measure and record valve tappet clearances in accordance with Lycoming Service Instructions 1388A and 1068A. If any valve clearance increases more than .015 inch since the last 25 hour inspection, remove the pushrod and inspect for damage and shortening in accordance with Item 1 above.
3. The 25 hour repetitive inspection described in Paragraph 2 above may be discontinued upon installation of P/N 73806 pushrods which have been identified by one of the codes specified in this AD.
4. A special flight permit may be issued in accordance with FAR 21.197 to fly the aircraft to a base where the above inspections may be accomplished.
5. Equivalent methods of compliance must be approved by the Chief, Engineering and Manufacturing Branch, FAA Eastern Region.
(Beech Aircraft Corp. Executive Airplane Service Communique No. 52 dated December 16, 1980, pertains to this subject.)
This Amendment becomes effective Jan. 13, 1981, to all persons except those to whom it was made effective by airmail letters dated November 25, 1980, November 28, 1980, and December 3, 1980.

FOOTER:

Document Text

Show stored source text (verify against official source)
AD Final Rules - DRS_80-25-02_R.html
Copy URL
Print/Save as PDF
Document Versions
 Feedback
Details
AD Number:
80-25-02 R2
Document Type:
AD Final Rules
Docket Number:
Unknown
Subject Heading:
AVCO LYCOMING Model O-235 Series Engines
Subject:
Pushrods
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
01/13/1981
Make:
Lycoming Engines
Model:
O-235 | O-235-A | O-235-AP | O-235-B | O-235-BP-C | O-235-C1 | O-235-C1A | O-235-C1B | O-235-C1C | O...Show more
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Updated RGL applicability to match AD applicability; CAR C-11-185
AIRWORTHINESS DIRECTIVES FINAL RULES: 80-25-02 R2
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   Unknown

AMENDMENT:   39-4016

AD NUMBER:   80-25-02 R2

SUBJECT HEADING:   AVCO LYCOMING Model O-235 Series Engines

ACTION:  

SUMMARY:  

DATES:   Effective January 13, 1981.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:   80-25-02 R2 AVCO LYCOMING: Amendment 39-4016. Applies to O-235 series engines with Serial Numbers L-12500-15 thru L-20676-15 inclusive, all remanufactured O-235 series engines, regardless of serial number, shipped between December 10, 1976, and November 8, 1979, and all O-235 series engines regardless of serial number that had pushrods replaced between December 10, 1976, and November 24, 1980.
Model O-235 series engines are installed in but not limited to, Piper PA-38-112, Cessna 152, Gulfstream American AA1C, Beech 77, and Bellanca 7ECA aircraft.
This AD does not apply to O-235 series engines incorporating eight pushrods P/N 73806, identified by revision letter K or subsequent revision letter, or by code T-T, -85 or the symbol # as described in Lycoming Service Bulletin No. 453 or a subsequent approved revision.
Compliance with this AD is also required by the following engine serial numbers which were previously exempt by Emergency Airworthiness Directive 80-25-02 R1:


L-15619-15	L-19029-15	L-20155-15	L-20385-15
L-16333-15	L-19030-15	L-20156-15	L-20386-15
L-17291-15	L-19031-15	L-20157-15	L-20387-15
L-17644-15	L-19145-15	L-20158-15	L-20388-15
L-18054-15	L-19146-15	L-20172-15	L-20389-15
L-18055-15	L-19147-15	L-20173-15	L-20428-15
L-18073-15	L-19148-15	L-20174-15	L-20429-15
L-18074-15	L-19149-15	L-20175-15	L-20430-15
L-18141-15	L-19766-15	L-20176-15	L-20431-15
L-18142-15	L-19767-15	L-20242-15	L-20432-15
L-18207-15	L-19768-15	L-20243-15	L-20460-15
L-18208-15	L-19990-15	L-20244-15	L-20461-15
L-18502-15	L-19991-15	L-20245-15	L-20462-15
L-18503-15	L-19992-15	L-20246-15	L-20463-15
L-18601-15	L-19993-15	L-20323-15	L-20464-15
L-18948-15	L-19994-15	L-20324-15	L-20523-15
L-18949-15	L-19995-15	L-20325-15	L-20524-15
L-18950-15	L-19996-15	L-20326-15	L-20525-15
L-18951-15	L-19997-15	L-20327-15	L-20526-15
L-19028-15	L-19999-15	L-20384-15	L-20527-15
			L-20609-15
			L-20610-15
			L-20611-15
			L-20612-15

Compliance required as indicated:
In order to prevent failures of engine pushrods which can cause rough engine operation and power loss, accomplish the following:
1. Prior to further flight, remove all eight pushrods and inspect for loose ball ends and evidence of bulging and splitting of the pushrod tubing. Measure the length of the pushrod assembly. The overall length shall not be less than 11 17/32 inches. If all these conditions are satisfactory set valve clearances in accordance with Paragraph 8 of Lycoming Service Instructions Nos. 1388A dated January 25, 1980, and 1068A dated September 1, 1978. If any pushrod is found damaged or is less than the specified dimension noted above, replace with a serviceable part prior to further flight.
2. Within 25 hours in service after the effective date of this AD and every 25 hours thereafter, measure and record valve tappet clearances in accordance with Lycoming Service Instructions 1388A and 1068A. If any valve clearance increases more than .015 inch since the last 25 hour inspection, remove the pushrod and inspect for damage and shortening in accordance with Item 1 above.
3. The 25 hour repetitive inspection described in Paragraph 2 above may be discontinued upon installation of P/N 73806 pushrods which have been identified by one of the codes specified in this AD.
4. A special flight permit may be issued in accordance with FAR 21.197 to fly the aircraft to a base where the above inspections may be accomplished.
5. Equivalent methods of compliance must be approved by the Chief, Engineering and Manufacturing Branch, FAA Eastern Region.
(Beech Aircraft Corp. Executive Airplane Service Communique No. 52 dated December 16, 1980, pertains to this subject.)
This Amendment becomes effective Jan. 13, 1981, to all persons except those to whom it was made effective by airmail letters dated November 25, 1980, November 28, 1980, and December 3, 1980.

FOOTER:

Source: Official FAA Source ↗

Retrieved: Apr 8, 2026

Rights: U.S. Government Public Domain

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