AD 78-08-04
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 747-100 Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-100B Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-100B SUD Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-200B Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-200C Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-200F Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-300 Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-400 Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-400D Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747-400F Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747SP Series | BOEING Model 747 Series Airplanes |
| aircraft | The Boeing Company | 747SR Series | BOEING Model 747 Series Airplanes |
Unsafe Condition
Delamination or cracks in the hinge-to-gate bonds of outflow valve assemblies could cause rapid loss of pressurization in flight.
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Required Actions
Inspect forward and aft gates of each outflow valve assembly per Boeing Service Bulletin 747-21-2139 or approved method. Replace gates with delamination or cracks. Modify outflow valve assemblies per Hamilton Standard Service Bulletin H.S. Code 747 AC-114 or approved method within 4000 hours time in service.
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Compliance Time
Within 350 hours time in service after May 10, 1978, and thereafter every 900 hours time in service until modified. Modify within 4000 hours time in service after May 10, 1978.
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Affected Aircraft
Boeing Model 747 series airplanes with outflow valve assemblies P/N 60B00025-3, -11, -12, -17 or Hamilton Standard P/N 719201-2 through -9.
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Federal Register Abstract
Outflow Valve Assemblies
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_78-08-04.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 78-08-04 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 747 Series Airplanes Subject: Outflow Valve Assemblies Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 05/10/1978 Make: The Boeing Company Model: 747-100 Series | 747-100B Series | 747-100B SUD Series | 747-200B Series | 747-200C Series | 747-200...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 78-08-04 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-3187 AD NUMBER: 78-08-04 SUBJECT HEADING: BOEING Model 747 Series Airplanes ACTION: SUMMARY: DATES: Effective May 10, 1978. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 78-08-04 BOEING: Amendment 39-3187. Applies to Model 747 series airplanes certificated in all categories and equipped with pressurization system outflow valve assemblies, Boeing P/N 60B00025-3, -11, -12, and -17 (Hamilton Standard P/N 719201-2, -3, -4, -5, -6, -7, - 8, and -9). Compliance required as indicated. To prevent rapid loss of pressurization in flight accomplish the following: A. Within 350 hours time in service after the effective date of this airworthiness directive, unless already accomplished, and thereafter at intervals not to exceed 900 hours time in service until modified in accordance with part B of this airworthiness directive, inspect forward and aft gates of each outflow valve assembly in accordance with the instructions contained in Boeing Service Bulletin No. 747-21-2139, Revision 1 dated April 7, 1978, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Gates found with delamination or cracks in the hinge-to-gate bonds must be removed and replaced with a part free of delamination or cracks. Removed gates may be forwarded to Hamilton Standard for further evaluation or modified in accordance with part B of this airworthiness directive, as applicable, prior to being returned to service. B. Within 4000 hours time in service after the effective date of this airworthiness directive, modify the outflow valve assemblies in accordance with the instructions contained in Hamilton Standard Service Bulletin H.S. Code 747 AC-114, Revision 1 dated March 15, 1978, or later FAA approved revision, or by an equivalent method approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. C. Upon request of the operator, an FAA maintenance inspector, subject to prior approval of the Chief, Engineering and Manufacturing Branch, FAA Northwest Region, may adjust the inspection compliance time and/or modification compliance time specified in this airworthiness directive to permit compliance at an established inspection period of the operator if the request contains substantiating data to justify the increase for that operator. The manufacturer's specifications and procedures identified and described in this directive are incorporated herein and made a part hereof pursuant to 5 U.S.C. 552(a)(1). AD 77-25-06, Amendment 39-3098 (42 FR 63637) is hereby superseded. This amendment becomes effective May 10, 1978. FOOTER:
Document Text
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AD Final Rules - DRS_78-08-04.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 78-08-04 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 747 Series Airplanes Subject: Outflow Valve Assemblies Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 05/10/1978 Make: The Boeing Company Model: 747-100 Series | 747-100B Series | 747-100B SUD Series | 747-200B Series | 747-200C Series | 747-200...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 78-08-04 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-3187 AD NUMBER: 78-08-04 SUBJECT HEADING: BOEING Model 747 Series Airplanes ACTION: SUMMARY: DATES: Effective May 10, 1978. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 78-08-04 BOEING: Amendment 39-3187. Applies to Model 747 series airplanes certificated in all categories and equipped with pressurization system outflow valve assemblies, Boeing P/N 60B00025-3, -11, -12, and -17 (Hamilton Standard P/N 719201-2, -3, -4, -5, -6, -7, - 8, and -9). Compliance required as indicated. To prevent rapid loss of pressurization in flight accomplish the following: A. Within 350 hours time in service after the effective date of this airworthiness directive, unless already accomplished, and thereafter at intervals not to exceed 900 hours time in service until modified in accordance with part B of this airworthiness directive, inspect forward and aft gates of each outflow valve assembly in accordance with the instructions contained in Boeing Service Bulletin No. 747-21-2139, Revision 1 dated April 7, 1978, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Gates found with delamination or cracks in the hinge-to-gate bonds must be removed and replaced with a part free of delamination or cracks. Removed gates may be forwarded to Hamilton Standard for further evaluation or modified in accordance with part B of this airworthiness directive, as applicable, prior to being returned to service. B. Within 4000 hours time in service after the effective date of this airworthiness directive, modify the outflow valve assemblies in accordance with the instructions contained in Hamilton Standard Service Bulletin H.S. Code 747 AC-114, Revision 1 dated March 15, 1978, or later FAA approved revision, or by an equivalent method approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. C. Upon request of the operator, an FAA maintenance inspector, subject to prior approval of the Chief, Engineering and Manufacturing Branch, FAA Northwest Region, may adjust the inspection compliance time and/or modification compliance time specified in this airworthiness directive to permit compliance at an established inspection period of the operator if the request contains substantiating data to justify the increase for that operator. The manufacturer's specifications and procedures identified and described in this directive are incorporated herein and made a part hereof pursuant to 5 U.S.C. 552(a)(1). AD 77-25-06, Amendment 39-3098 (42 FR 63637) is hereby superseded. This amendment becomes effective May 10, 1978. FOOTER:
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Retrieved: Apr 8, 2026
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