AD 76-04-04

final rule

Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F

AD Number
76-04-04
Status
final_rule
Effective Date
Product Category
aircraft
Docket
Unknown
FR Citation
This information is not available.
Technical illustration of a riveted aircraft structural panel and frame
Problem area Airframe structure

Applicability

TypeManufacturerModelDetails
aircraft The Boeing Company DC-8-11 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-12 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-21 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-31 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-32 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-33 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-41 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-42 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-43 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-51 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-52 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-53 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-55 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-61 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-61F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-62 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-62F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-63 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-63F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-71 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-71F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-72 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-72F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-73 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8-73F Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8F-54 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
aircraft The Boeing Company DC-8F-55 Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F

Unsafe Condition

Fatigue failure of the wing front spar lower cap, P/N 5597838-1 or -2.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Inspect the wing front spar lower cap for cracks per McDonnell Douglas DC-8 Alert Service Bulletin A57-82 or approved method. Repair before further flight if cracks exceed limits using specified service rework drawings or approved equivalents.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within the next 1600 hours time in service after the effective date or before 30,000 hours total time in service, whichever occurs later (for replaced fasteners), or within the next 3200 hours time in service after the effective date or before 30,000 hours total time in service, whichever occurs later (for original fasteners). Thereafter at intervals not exceeding 4200 hours time in service.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

MCDONNELL DOUGLAS DC-8 Series airplanes except -62, -62F, -63, and -63F, certificated in all categories.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

Front Spar Lower Cap

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - DRS_76-04-04.html
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AD Number:
76-04-04
Document Type:
AD Final Rules
Docket Number:
Unknown
Subject Heading:
Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
Subject:
Front Spar Lower Cap
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
05/13/1976
Make:
The Boeing Company
Model:
DC-8-11 | DC-8-12 | DC-8-21 | DC-8-31 | DC-8-32 | DC-8-33 | DC-8-41 | DC-8-42 | DC-8-43 | DC-8-51 | ...Show more
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
AIRWORTHINESS DIRECTIVES FINAL RULES: 76-04-04
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   Unknown

AMENDMENT:   39-2600

AD NUMBER:   76-04-04

SUBJECT HEADING:   Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F

ACTION:  

SUMMARY:  

DATES:   Effective May 13, 1976.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:  
76-04-04 MCDONNELL DOUGLAS: Amendment 39-2522 as amended by Amendment 39-2600. Applies to all Model DC-8 Series airplanes except -62, -62F, -63, and -63F, certificated in all categories.

Compliance required as indicated.

To prevent possible fatigue failure of the wing front spar lower cap, P/N 5597838-1 or -2, accomplish the following:

(a) For those airplanes which have had the original 17 interference fit fasteners replaced that attach the #1 and #4 pylon cant bulkhead shear clips to the wing lower spar cap forward flange, comply with Paragraph (c) within the next 1600 hours time in service after the effective date of this AD or before the accumulation of 30,000 hours total time in service, whichever occurs later, unless accomplished within the last 2600 hours time in service, and thereafter at intervals not to exceed 4200 hours time in service.

(b) For those airplanes which have not had the original 17 interference fit fasteners replaced that attach the #1 and #4 pylon cant bulkhead shear clips to the wing lower spar cap forward flange, comply with Paragraph (c) within the next 3200 hours time in service after the effective date of this AD or before the accumulation of 30,000 hours total time in service, whichever occurs later, unless accomplished within the last 1000 hours time in service, and thereafter at intervals not to exceed 4200 hours time in service.

(c) Inspect the wing front spar lower cap, P/N 5597838-1 or -2, for cracks in accordance with the instructions in McDonnell Douglas DC-8 Alert Service Bulletin A57-82, Revision 1 dated February 6, 1976, or later FAA-approved revisions, or in accordance with an inspection method approved by the Chief, Aircraft Engineering Division, FAA Western Region.

(d) If cracks are found which are limited to the lower forward horizontal tang and have not progressed aft into the lower aft tang or vertical leg of the cap, repair before further flight in accordance with DC-8 Service Bulletin 57-82 dated March 17, 1976, or later FAA-approved revisions, or DC-8 Service Rework Drawing 5802723, or an equivalent approved by the Chief, Aircraft Engineering Division, FAA Western Region. If cracks are found which exceed the above limits, repair before further flight in accordance with DC-8 Service Rework Drawing 5802712, Revision "B" or an equivalent approved by the Chief, Aircraft Engineering Division, FAA Western Region.

(e) Upon request of the operator, an FAA maintenance inspector, subject to prior approval of the Chief, Aircraft Engineering Division, FAA Western Region, may adjust the repetitive inspection intervals specified in this AD to permit compliance at an established inspection period of the operator if the request contains substantiating data to justify the increase for the operator.

(f) The repetitive inspections required by Paragraphs (a) or (b) may be discontinued for those airplanes which have incorporated the preventative rework, involving stress coining of the fasteners holes and installation of interference fit fasteners in accordance with either Service Rework Drawing 5802712, Revision "B", or Service Rework Drawing 5802723, or McDonnell Douglas DC-8 Service Bulletin 57-82, dated March 17, 1976, or later FAA-approved revisions, or in accordance with an equivalent rework method approved by the Chief, Aircraft Engineering Division, FAA Western Region.

Amendment 39-2522 became effective February 25, 1976.

This amendment 39-2600 becomes effective May 13, 1976.


FOOTER:

Document Text

Show stored source text (verify against official source)
AD Final Rules - DRS_76-04-04.html
Copy URL
Print/Save as PDF
Document Versions
 Feedback
Details
AD Number:
76-04-04
Document Type:
AD Final Rules
Docket Number:
Unknown
Subject Heading:
Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F
Subject:
Front Spar Lower Cap
Status:
Current
Citation:
This information is not available.
Citation Publish Date:
Effective Date:
05/13/1976
Make:
The Boeing Company
Model:
DC-8-11 | DC-8-12 | DC-8-21 | DC-8-31 | DC-8-32 | DC-8-33 | DC-8-41 | DC-8-42 | DC-8-43 | DC-8-51 | ...Show more
Product Type:
Aircraft
Product Subtype:
Large Airplane
Affected AD:
Superseded AD:
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
AIRWORTHINESS DIRECTIVES FINAL RULES: 76-04-04
CITATION:   This information is not available.

PAGE NUMBER:  

DOCKET NUMBER:   Unknown

AMENDMENT:   39-2600

AD NUMBER:   76-04-04

SUBJECT HEADING:   Airworthiness Directives; MCDONNELL DOUGLAS DC-8 Series Airplanes except -62, -62F, -63, and -63F

ACTION:  

SUMMARY:  

DATES:   Effective May 13, 1976.

ADDRESSES:  

FOR FURTHER INFORMATION CONTACT:  

SUPPLEMENTARY INFORMATION:  

REGULATORY TEXT:  
76-04-04 MCDONNELL DOUGLAS: Amendment 39-2522 as amended by Amendment 39-2600. Applies to all Model DC-8 Series airplanes except -62, -62F, -63, and -63F, certificated in all categories.

Compliance required as indicated.

To prevent possible fatigue failure of the wing front spar lower cap, P/N 5597838-1 or -2, accomplish the following:

(a) For those airplanes which have had the original 17 interference fit fasteners replaced that attach the #1 and #4 pylon cant bulkhead shear clips to the wing lower spar cap forward flange, comply with Paragraph (c) within the next 1600 hours time in service after the effective date of this AD or before the accumulation of 30,000 hours total time in service, whichever occurs later, unless accomplished within the last 2600 hours time in service, and thereafter at intervals not to exceed 4200 hours time in service.

(b) For those airplanes which have not had the original 17 interference fit fasteners replaced that attach the #1 and #4 pylon cant bulkhead shear clips to the wing lower spar cap forward flange, comply with Paragraph (c) within the next 3200 hours time in service after the effective date of this AD or before the accumulation of 30,000 hours total time in service, whichever occurs later, unless accomplished within the last 1000 hours time in service, and thereafter at intervals not to exceed 4200 hours time in service.

(c) Inspect the wing front spar lower cap, P/N 5597838-1 or -2, for cracks in accordance with the instructions in McDonnell Douglas DC-8 Alert Service Bulletin A57-82, Revision 1 dated February 6, 1976, or later FAA-approved revisions, or in accordance with an inspection method approved by the Chief, Aircraft Engineering Division, FAA Western Region.

(d) If cracks are found which are limited to the lower forward horizontal tang and have not progressed aft into the lower aft tang or vertical leg of the cap, repair before further flight in accordance with DC-8 Service Bulletin 57-82 dated March 17, 1976, or later FAA-approved revisions, or DC-8 Service Rework Drawing 5802723, or an equivalent approved by the Chief, Aircraft Engineering Division, FAA Western Region. If cracks are found which exceed the above limits, repair before further flight in accordance with DC-8 Service Rework Drawing 5802712, Revision "B" or an equivalent approved by the Chief, Aircraft Engineering Division, FAA Western Region.

(e) Upon request of the operator, an FAA maintenance inspector, subject to prior approval of the Chief, Aircraft Engineering Division, FAA Western Region, may adjust the repetitive inspection intervals specified in this AD to permit compliance at an established inspection period of the operator if the request contains substantiating data to justify the increase for the operator.

(f) The repetitive inspections required by Paragraphs (a) or (b) may be discontinued for those airplanes which have incorporated the preventative rework, involving stress coining of the fasteners holes and installation of interference fit fasteners in accordance with either Service Rework Drawing 5802712, Revision "B", or Service Rework Drawing 5802723, or McDonnell Douglas DC-8 Service Bulletin 57-82, dated March 17, 1976, or later FAA-approved revisions, or in accordance with an equivalent rework method approved by the Chief, Aircraft Engineering Division, FAA Western Region.

Amendment 39-2522 became effective February 25, 1976.

This amendment 39-2600 becomes effective May 13, 1976.


FOOTER:

Source: Official FAA Source ↗

Retrieved: Apr 8, 2026

Rights: U.S. Government Public Domain

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