AD 75-20-02
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 737-100 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-200 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-200C Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-300 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-400 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-500 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-600 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-700 Series | BOEING Model 737 Series Airplanes |
| aircraft | The Boeing Company | 737-800 Series | BOEING Model 737 Series Airplanes |
Unsafe Condition
Unwanted trailing edge flaps retraction and leading edge flap extension due to worn worm teeth in the flap power unit assemblies.
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Required Actions
Inspect the flap power unit worm teeth for wear following specified service bulletins. Modify or replace assemblies with worn components beyond limits prior to further flight. Repetitive inspections must be conducted at intervals not exceeding specified landing counts. Inspections may be terminated if the mechanical system is replaced with an electrical system per specified service bulletins.
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Compliance Time
Within the next 750 landings, unless accomplished within the last 250 landings (for Line Nos. 1-269) or 750 landings (for Line Nos. 270-299). Repetitive inspections must be done at intervals not exceeding 5,000 landings (Method I) or 3,000 landings (Method II).
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Affected Aircraft
Boeing Model 737 series airplanes, Line Nos. 1 through 299 inclusive.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
Trailing Edge Flaps Retraction And Leading Edge Flap Extension
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_75-20-02.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 75-20-02 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 737 Series Airplanes Subject: Trailing Edge Flaps Retraction And Leading Edge Flap Extension Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 02/09/1976 Make: The Boeing Company Model: 737-100 Series | 737-200 Series | 737-200C Series | 737-300 Series | 737-400 Series | 737-500 Series...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 75-20-02 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-2501 AD NUMBER: 75-20-02 SUBJECT HEADING: BOEING Model 737 Series Airplanes ACTION: SUMMARY: DATES: Effective February 9, 1976. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 75-20-02 BOEING: Amendment 39-2369 as amended by Amendment 39-2501. Applies to Model 737 series airplanes, Line Nos. 1 through 299 inclusive, certificated in all categories. Compliance required as indicated unless already accomplished. To prevent unwanted trailing edge flaps retraction and leading edge flap extension, accomplish the following: A. Airplane Line Nos. 1 through 269 with flap power unit assemblies not modified in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, within the next 750 landings, unless accomplished within the last 250 landings, and at times thereafter not to exceed 1,000 landings, inspect the flap power unit in accordance with paragraph C. B. Airplane Line Nos. 270 through 299, or those earlier aircraft with flap power unit assemblies modified per Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, within the next 750 landings, unless inspected within the last 750 landings, inspect in accordance with paragraph D. C. Inspect the worm teeth in the flap power unit for wear in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Flap power unit assemblies with worm teeth worn beyond the limits prescribed in the service bulletin, must be modified prior to further flight in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Repetitive inspections for modified units are to be made in accordance with paragraph E. D. 1. Inspect the worm gear for wear in accordance with either inspection procedure in Boeing Service Bulletin 737-27-1076, Revision I, Part III, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Repetitive inspections are to be accomplished at intervals specified in either Method I or Method II of paragraph B, Part III, of the service bulletin, but not to exceed 5,000 landings for Method I or 3,000 landings for Method II. 2. Flap power unit assemblies with worm gears worn beyond the limits specified in the service bulletin are to be replaced with new parts prior to further flight. E. Flap power units repaired in accordance with paragraph C or D2 must be inspected during 1400-1600 landings after new parts are installed, in accordance with paragraph D1 above, and thereafter comply with paragraph D. F. The inspections required by this directive may be terminated when the mechanical trailing edge flap asymmetry system has been replaced with the electrical system in accordance with Boeing Service Bulletin No. 737-27-1079 and; 1. A new worm gear has been installed in the trailing edge flap drive power unit in accordance with Boeing Service Bulletin No. 737-27-1076, or the existing worm gear has been inspected in accordance with Service Bulletin No. 737-27-1076 and no perceptible wear groove can be identified on the side of any tooth, or other modifications approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region are made and, 2. a new worm has been installed in the trailing edge flap power drive unit in accordance with Boeing Service Bulletin No. 737-27-1041 Revision 4, or the existing worm has been inspected in accordance with Service Bulletin No. 737-27-1041 Revision 4 and no perceptible wear groove can be identified in the side of any tooth, or other modifications approved by Chief, Engineering and Manufacturing Branch, FAA Northwest Region are made. G. Upon request by an operator, through an appropriate FAA maintenance inspector, subject to approval by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region, the repetitive inspection period herein may be adjusted for that operator if the request contains adequate substantiating data to justify the increase. H. For the purposes of complying with this AD, subject to acceptance by the assigned FAA maintenance inspector, the number of landings on the flap power unit worm gear may be determined by actual count or by dividing each airplane's hours time in service since the flap power drive unit was installed, by the operator's fleet average time from takeoff to landing for the airplane type. The manufacturer's specifications and procedures identified and described in this directive are incorporated herein and made a part hereof pursuant to 5 U.S.C. 552(a)(1). All persons affected by this directive who have not already received these documents from the manufacturer may obtain copies upon request to Boeing Commercial Airplane Company, P.O. Box 3707, Seattle, Washington 98124. The documents may also be examined at FAA Northwest Region, 9010 East Marginal Way South, Seattle, Washington. Amendment 39-2369 became effective October 27, 1975. This Amendment 39-2501 becomes effective February 9, 1976. FOOTER:
Document Text
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AD Final Rules - DRS_75-20-02.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 75-20-02 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 737 Series Airplanes Subject: Trailing Edge Flaps Retraction And Leading Edge Flap Extension Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 02/09/1976 Make: The Boeing Company Model: 737-100 Series | 737-200 Series | 737-200C Series | 737-300 Series | 737-400 Series | 737-500 Series...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 75-20-02 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-2501 AD NUMBER: 75-20-02 SUBJECT HEADING: BOEING Model 737 Series Airplanes ACTION: SUMMARY: DATES: Effective February 9, 1976. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 75-20-02 BOEING: Amendment 39-2369 as amended by Amendment 39-2501. Applies to Model 737 series airplanes, Line Nos. 1 through 299 inclusive, certificated in all categories. Compliance required as indicated unless already accomplished. To prevent unwanted trailing edge flaps retraction and leading edge flap extension, accomplish the following: A. Airplane Line Nos. 1 through 269 with flap power unit assemblies not modified in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, within the next 750 landings, unless accomplished within the last 250 landings, and at times thereafter not to exceed 1,000 landings, inspect the flap power unit in accordance with paragraph C. B. Airplane Line Nos. 270 through 299, or those earlier aircraft with flap power unit assemblies modified per Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, within the next 750 landings, unless inspected within the last 750 landings, inspect in accordance with paragraph D. C. Inspect the worm teeth in the flap power unit for wear in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Flap power unit assemblies with worm teeth worn beyond the limits prescribed in the service bulletin, must be modified prior to further flight in accordance with Boeing Service Bulletin 737-27-1041, Revision 4, Part II, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Repetitive inspections for modified units are to be made in accordance with paragraph E. D. 1. Inspect the worm gear for wear in accordance with either inspection procedure in Boeing Service Bulletin 737-27-1076, Revision I, Part III, or later FAA approved revisions, or in a manner approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region. Repetitive inspections are to be accomplished at intervals specified in either Method I or Method II of paragraph B, Part III, of the service bulletin, but not to exceed 5,000 landings for Method I or 3,000 landings for Method II. 2. Flap power unit assemblies with worm gears worn beyond the limits specified in the service bulletin are to be replaced with new parts prior to further flight. E. Flap power units repaired in accordance with paragraph C or D2 must be inspected during 1400-1600 landings after new parts are installed, in accordance with paragraph D1 above, and thereafter comply with paragraph D. F. The inspections required by this directive may be terminated when the mechanical trailing edge flap asymmetry system has been replaced with the electrical system in accordance with Boeing Service Bulletin No. 737-27-1079 and; 1. A new worm gear has been installed in the trailing edge flap drive power unit in accordance with Boeing Service Bulletin No. 737-27-1076, or the existing worm gear has been inspected in accordance with Service Bulletin No. 737-27-1076 and no perceptible wear groove can be identified on the side of any tooth, or other modifications approved by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region are made and, 2. a new worm has been installed in the trailing edge flap power drive unit in accordance with Boeing Service Bulletin No. 737-27-1041 Revision 4, or the existing worm has been inspected in accordance with Service Bulletin No. 737-27-1041 Revision 4 and no perceptible wear groove can be identified in the side of any tooth, or other modifications approved by Chief, Engineering and Manufacturing Branch, FAA Northwest Region are made. G. Upon request by an operator, through an appropriate FAA maintenance inspector, subject to approval by the Chief, Engineering and Manufacturing Branch, FAA Northwest Region, the repetitive inspection period herein may be adjusted for that operator if the request contains adequate substantiating data to justify the increase. H. For the purposes of complying with this AD, subject to acceptance by the assigned FAA maintenance inspector, the number of landings on the flap power unit worm gear may be determined by actual count or by dividing each airplane's hours time in service since the flap power drive unit was installed, by the operator's fleet average time from takeoff to landing for the airplane type. The manufacturer's specifications and procedures identified and described in this directive are incorporated herein and made a part hereof pursuant to 5 U.S.C. 552(a)(1). All persons affected by this directive who have not already received these documents from the manufacturer may obtain copies upon request to Boeing Commercial Airplane Company, P.O. Box 3707, Seattle, Washington 98124. The documents may also be examined at FAA Northwest Region, 9010 East Marginal Way South, Seattle, Washington. Amendment 39-2369 became effective October 27, 1975. This Amendment 39-2501 becomes effective February 9, 1976. FOOTER:
Source: Official FAA Source ↗
Retrieved: Apr 8, 2026
Rights: U.S. Government Public Domain
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