AD 68-22-01
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 707-300 Series | BOEING Model 707-300, -400, -300B, and -300C Series Aircraft |
| aircraft | The Boeing Company | 707-300B Series | BOEING Model 707-300, -400, -300B, and -300C Series Aircraft |
| aircraft | The Boeing Company | 707-300C Series | BOEING Model 707-300, -400, -300B, and -300C Series Aircraft |
| aircraft | The Boeing Company | 707-400 Series | BOEING Model 707-300, -400, -300B, and -300C Series Aircraft |
Unsafe Condition
Cracks in the faying surface around and emanating from the fastener holes in the trailing edge of the upper wing skin at wing stations 211 and 232.
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Required Actions
Inspect for cracks using eddy current or dye penetrant techniques at specified intervals. Repair cracks based on length: up to 1.25 inches with limited service continuation, up to 3.0 inches with Part II of SB 1796, or over 3.0 inches with SB 2607. Inspect gaps at WS 232 and shim as needed. Remove fasteners and inspect for abrasion if straps are missing or field-installed. Install internal crack stop plates within 6000 hours if previously repaired under SB 1796 Rev 2.
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Compliance Time
Before the accumulation of 7700 hours time in service and at intervals not exceeding 100 hours time in service from the last inspection (for aircraft with <7500 hours on AD effective date) or within the next 200 hours time in service and at intervals not exceeding 100 hours (for aircraft with ≥7500 hours).
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Affected Aircraft
Boeing Model 707-300, -400, -300B, and -300C Series aircraft listed in Boeing Service Bulletin 1796 (R-3) or later FAA-approved revisions.
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Federal Register Abstract
Upper Wing Skin
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_68-22-01.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 68-22-01 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 707-300, -400, -300B, and -300C Series Aircraft Subject: Upper Wing Skin Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 10/25/1968 Make: The Boeing Company Model: 707-300 Series | 707-300B Series | 707-300C Series | 707-400 Series Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 68-22-01 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-674 AD NUMBER: 68-22-01 SUBJECT HEADING: BOEING Model 707-300, -400, -300B, and -300C Series Aircraft ACTION: SUMMARY: DATES: Effective October 25, 1968. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 68-22-01 BOEING: Amendment 39-674. Applies to all 707-300, -400, -300B, and -300C Series aircraft listed in Boeing Service Bulletin 1796 (R-3), or later FAA approved revisions. Compliance required as indicated. (a) Inspect for cracks in the faying surface around and emanating from the fastener holes in the trailing edge of the upper wing skin at wing stations 211 and 232, as noted in Figure 1 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision), in accordance with eddy current or dye penetrant inspection techniques, at the time specified in (h) or (i). If cracks are found, repair in accordance with (e), (f) or (g), as appropriate. If cracks are not found and unless already accomplished, reinstall fasteners in accordance with step "e" of Part I of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or equivalent fastener installation approved by the Chief, Aircraft Engineering Division, FAA Western Region. (b) Unless already accomplished, conduct a one time inspection at Wing Station 232 for gaps between adjacent layers of structure by removing the two fasteners shown in Figure 1 of Boeing Service Bulletin 1796 (Revision 3) or later FAA approved revision) at the threshold times specified in (h) or (i), as appropriate. Shim as necessary to eliminate these gaps. (c) On aircraft which do not have the stainless steel straps (Boeing P/N 69-27339-1, P/N 69-27339-1 and -2) installed or have had such straps installed in the field, remove the fasteners shown in Figure 1 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) and conduct a one time inspection for abrasion on the trailing edge of the wing skin and around the fastener holes at wing stations 211 and 232, in accordance with eddy current or dye penetrant inspection techniques at the threshold times specified in (h) or (i), as appropriate. Surfaces found abraded are to be cleaned up in accordance with, and to the limited noted, in Part II paragraphs b and c of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revisions) or a method approved by Chief, Aircraft Engineering Division, FAA Western Region. (d) Unless already accomplished, wings which have been repaired in accordance with Boeing Service Bulletin 1796 (Revision 2) for cracks at wing station 211, must have the internal crack stop plate installed in accordance with Figure 3 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or equivalent installation approved by the Chief, Aircraft Engineering Division, FAA Western Region, within 6000 hours time in service after that repair. (e) Cracks not exceeding 1.25 inches in length measured from the trailing edge of the wing skin may be repaired in accordance with (d), Note 2, or Part I of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or an equivalent repair approved by Chief, Aircraft Engineering Division, FAA Western Region, and the airplane continued in service for the next 200 hours if inspections utilizing eddy current inspection techniques for crack growth are accomplished prior to each day's operation. If crack growth is found, repair prior to further flight in accordance with (f) or (g), as appropriate. If crack growth is not found, the aircraft must be repaired within the aforementioned 200 hours in accordance with (f). (f) Cracks not exceeding 3.0 inches in length should be repaired in accordance with Part II of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or an equivalent repair approved by the Chief, Aircraft Engineering Division, FAA Western Region. (g) If cracks exceed 3.0 inches in length, accomplish the modification described in Boeing Service Bulletin 2607, or repair in accordance with a method approved by the Chief, Aircraft Engineering Division, FAA Western Region. (h) For those aircraft having less than 7500 hours time in service on the effective date of this AD, prior to the accumulation of 7700 hours time in service and at intervals thereafter not to exceed 100 hours time in service from the last inspection. (i) For those aircraft having 7500 or more hours time in service on the effective date of this AD, within the next 200 hours time in service and at intervals thereafter not to exceed 100 hours time in service from the last inspection. (j) Inspections required by this AD may be discontinued when wings have been modified in accordance with: Boeing Service Bulletin 1796, Part II, Revision 3, or later FAA approved revision Boeing Drawing 65-68328 Boeing Service Bulletin 1796, Part III, Revision 3, or later FAA approved revisions Boeing Service Bulletin 2427, Part X Boeing Service Bulletin 2607 Or another method approved by the Chief, Aircraft Engineering Division, FAA Western Region. (k) Airplanes having cracks which require rework under this AD may be flown in accordance with FAR 21.197 with the concurrence of the Chief, Aircraft Engineering Division, FAA Western Region, to a base where rework can be accomplished. (l) Upon request of an operator, an FAA maintenance inspector, subject to prior approval of the Chief, Aircraft Engineering Division, FAA Western Region, may adjust the repetitive inspection intervals specified in this AD to permit compliance at an established period of the operator if the request contains substantiating data to justify the increase for such operator. This supersedes Amendment 752, Part 507 (29 F.R. 7923), AD 64-14-01. This amendment becomes effective October 25, 1968. FOOTER:
Document Text
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AD Final Rules - DRS_68-22-01.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 68-22-01 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: BOEING Model 707-300, -400, -300B, and -300C Series Aircraft Subject: Upper Wing Skin Status: Current Citation: This information is not available. Citation Publish Date: Effective Date: 10/25/1968 Make: The Boeing Company Model: 707-300 Series | 707-300B Series | 707-300C Series | 707-400 Series Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 68-22-01 CITATION: This information is not available. PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: 39-674 AD NUMBER: 68-22-01 SUBJECT HEADING: BOEING Model 707-300, -400, -300B, and -300C Series Aircraft ACTION: SUMMARY: DATES: Effective October 25, 1968. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 68-22-01 BOEING: Amendment 39-674. Applies to all 707-300, -400, -300B, and -300C Series aircraft listed in Boeing Service Bulletin 1796 (R-3), or later FAA approved revisions. Compliance required as indicated. (a) Inspect for cracks in the faying surface around and emanating from the fastener holes in the trailing edge of the upper wing skin at wing stations 211 and 232, as noted in Figure 1 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision), in accordance with eddy current or dye penetrant inspection techniques, at the time specified in (h) or (i). If cracks are found, repair in accordance with (e), (f) or (g), as appropriate. If cracks are not found and unless already accomplished, reinstall fasteners in accordance with step "e" of Part I of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or equivalent fastener installation approved by the Chief, Aircraft Engineering Division, FAA Western Region. (b) Unless already accomplished, conduct a one time inspection at Wing Station 232 for gaps between adjacent layers of structure by removing the two fasteners shown in Figure 1 of Boeing Service Bulletin 1796 (Revision 3) or later FAA approved revision) at the threshold times specified in (h) or (i), as appropriate. Shim as necessary to eliminate these gaps. (c) On aircraft which do not have the stainless steel straps (Boeing P/N 69-27339-1, P/N 69-27339-1 and -2) installed or have had such straps installed in the field, remove the fasteners shown in Figure 1 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) and conduct a one time inspection for abrasion on the trailing edge of the wing skin and around the fastener holes at wing stations 211 and 232, in accordance with eddy current or dye penetrant inspection techniques at the threshold times specified in (h) or (i), as appropriate. Surfaces found abraded are to be cleaned up in accordance with, and to the limited noted, in Part II paragraphs b and c of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revisions) or a method approved by Chief, Aircraft Engineering Division, FAA Western Region. (d) Unless already accomplished, wings which have been repaired in accordance with Boeing Service Bulletin 1796 (Revision 2) for cracks at wing station 211, must have the internal crack stop plate installed in accordance with Figure 3 of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or equivalent installation approved by the Chief, Aircraft Engineering Division, FAA Western Region, within 6000 hours time in service after that repair. (e) Cracks not exceeding 1.25 inches in length measured from the trailing edge of the wing skin may be repaired in accordance with (d), Note 2, or Part I of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or an equivalent repair approved by Chief, Aircraft Engineering Division, FAA Western Region, and the airplane continued in service for the next 200 hours if inspections utilizing eddy current inspection techniques for crack growth are accomplished prior to each day's operation. If crack growth is found, repair prior to further flight in accordance with (f) or (g), as appropriate. If crack growth is not found, the aircraft must be repaired within the aforementioned 200 hours in accordance with (f). (f) Cracks not exceeding 3.0 inches in length should be repaired in accordance with Part II of Boeing Service Bulletin 1796 (Revision 3 or later FAA approved revision) or an equivalent repair approved by the Chief, Aircraft Engineering Division, FAA Western Region. (g) If cracks exceed 3.0 inches in length, accomplish the modification described in Boeing Service Bulletin 2607, or repair in accordance with a method approved by the Chief, Aircraft Engineering Division, FAA Western Region. (h) For those aircraft having less than 7500 hours time in service on the effective date of this AD, prior to the accumulation of 7700 hours time in service and at intervals thereafter not to exceed 100 hours time in service from the last inspection. (i) For those aircraft having 7500 or more hours time in service on the effective date of this AD, within the next 200 hours time in service and at intervals thereafter not to exceed 100 hours time in service from the last inspection. (j) Inspections required by this AD may be discontinued when wings have been modified in accordance with: Boeing Service Bulletin 1796, Part II, Revision 3, or later FAA approved revision Boeing Drawing 65-68328 Boeing Service Bulletin 1796, Part III, Revision 3, or later FAA approved revisions Boeing Service Bulletin 2427, Part X Boeing Service Bulletin 2607 Or another method approved by the Chief, Aircraft Engineering Division, FAA Western Region. (k) Airplanes having cracks which require rework under this AD may be flown in accordance with FAR 21.197 with the concurrence of the Chief, Aircraft Engineering Division, FAA Western Region, to a base where rework can be accomplished. (l) Upon request of an operator, an FAA maintenance inspector, subject to prior approval of the Chief, Aircraft Engineering Division, FAA Western Region, may adjust the repetitive inspection intervals specified in this AD to permit compliance at an established period of the operator if the request contains substantiating data to justify the increase for such operator. This supersedes Amendment 752, Part 507 (29 F.R. 7923), AD 64-14-01. This amendment becomes effective October 25, 1968. FOOTER:
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