AD 61-25-03
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | DC-8-11 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-12 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-21 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-31 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-32 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-33 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-41 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-42 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-43 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-51 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-52 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-53 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-55 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-61 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-61F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-62 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-62F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-63 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-63F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-71 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-71F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-72 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-72F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-73 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8-73F | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8F-54 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
| aircraft | The Boeing Company | DC-8F-55 | Airworthiness Directives; DOUGLAS All DC-8 Aircraft |
Unsafe Condition
Wing flap inboard actuating cylinders manufactured by Clary Corporation with specific time-in-service thresholds have failed in service due to design characteristics and corrosion, causing airplane operating difficulties.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Remove and replace inboard actuating cylinders based on their time-in-service: those over 5,000 hours must be removed within 375 hours after AD effective date; those under 4,625 hours within 750 hours; and those between 4,625-5,000 hours before reaching 5,375 total hours. Inspect, modify, and reidentify replacements per Douglas Service Bulletin 27-118. Apply green paint bands or equivalent markings. Replace all flap actuating cylinders within 900 hours post-effective date, addressing corrosion and marking with two green bands.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
within the specified time-in-service windows after the effective date of this AD (December 9, 1961)
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Douglas DC-8 aircraft with serial numbers 45252-45289, 45291-45306, 45376-45393, 45408-45413, 45416-45419, 45421-45431, 45433-45437, 45442-45445, 45526, 45565-45570, 45588-45606, 45609-45614, 45616-45622, 45624-45627, 45636.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
Wing Flap Actuating Cylinders
Applicability Source Text
Show captured applicability text from the source AD
AD Final Rules - DRS_61-25-03.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 61-25-03 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: Airworthiness Directives; DOUGLAS All DC-8 Aircraft Subject: Wing Flap Actuating Cylinders Status: Current Citation: (Federal Register: December 9, 1961) Citation Publish Date: 12/09/1961 Effective Date: 12/09/1961 Make: The Boeing Company Model: DC-8-11 | DC-8-12 | DC-8-21 | DC-8-31 | DC-8-32 | DC-8-33 | DC-8-41 | DC-8-42 | DC-8-43 | DC-8-51 | ...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 61-25-03 CITATION: [Federal Register: December 9, 1961] PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: AD NUMBER: 61-25-03 SUBJECT HEADING: Airworthiness Directives; DOUGLAS All DC-8 Aircraft ACTION: SUMMARY: DATES: Effective December 9, 1961. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 61-25-03 DOUGLAS: Amdt. 375 Part 507 Federal Register December 9, 1961. Applies to All DC-8 Aircraft, Serial Numbers 45252-45289, 45291-45306, 45376-45393, 45408-45413, 45416-45419, 45421-45431, 45433-45437, 45442-45445, 45526, 45565-45570, 45588-45606, 45609-45614, 45616-45622, 45624-45627, 45636. Compliance required as indicated. To remove from service certain wing flap inboard actuating cylinders which, because of design characteristics, have failed in service and caused airplane operating difficulties, to remove adverse corrosion from any of the wing flap actuating cylinders, and to incorporate increased protection against corrosion for all flap actuating cylinders, the following shall be accomplished: (a) Remove all wing flap inboard actuating cylinder assemblies Douglas P/N 3715408-5001 or 3764264-5001 identified as having been manufactured by the Clary Corporation as follows: (1) Cylinder assemblies with more than 5,000 hours' time in service shall be removed within 375 hours' time in service after the effective date of this AD. (2) Cylinder assemblies with less that 4,625 hours' time in service shall be removed within 750 hours' time in service after the effective date of the AD. (3) Cylinder assemblies with total time in service between 4,625 and 5,000 hours shall be removed prior to reaching a total time in service of 5,375 hours. (b) Replace each cylinder assembly removed per (a), with an assembly which has been inspected for freedom from cracks and for proper heat treatment, modified as necessary and reidentified, all in accordance with the instructions in Paragraph 2, section entitled Kit D and/or Kit C, of Douglas DC-8 Service Bulletin No. 27-118, Revision No. 1 to Reissue No. 1 or later, or with an FAA approved equivalent new part. (c) All inboard cylinder assemblies (Clary or otherwise) which have been replaced in accordance with (b), shall be identified with a single band of green paint near the aft end of the barrel or with other suitable markings which will permit ready determination that an acceptable cylinder assembly is installed in the airplane. (d) Within 900 hours' time in service following the effective date of this AD, replace all wing flap actuating cylinder assemblies (6 per airplane) with cylinder assemblies in which the barrels have been inspected for evidence of internal corrosion, cleaned and treated or replaced as necessary, and sealed, all in accordance with the instructions in Paragraph 2, section entitled Kits A, B, C, D, or E, of Douglas DC-8 Service Bulletin No. 27-118, Revision No. 1 to Reissue No. 1 or later, or with FAA approved equivalent new parts. Each of these modified or replacement cylinder assemblies shall be marked with two bands of green paint near the aft end of the barrel, or with other acceptable identifying markings. In those cases where a single band of green paint has been used to identify compliance of inboard cylinder assemblies with the provisions of paragraph (b) and such cylinder assemblies are determined to be eligible for reinstallation in accordance with this paragraph, only one additional band of green paint shall be added. (Douglas DC-8 Service Bulletin No. 27-118 covers this same subject.) This directive effective December 9, 1961. FOOTER:
Document Text
Show stored source text (verify against official source)
AD Final Rules - DRS_61-25-03.html Copy URL Print/Save as PDF Document Versions Feedback Details AD Number: 61-25-03 Document Type: AD Final Rules Docket Number: Unknown Subject Heading: Airworthiness Directives; DOUGLAS All DC-8 Aircraft Subject: Wing Flap Actuating Cylinders Status: Current Citation: (Federal Register: December 9, 1961) Citation Publish Date: 12/09/1961 Effective Date: 12/09/1961 Make: The Boeing Company Model: DC-8-11 | DC-8-12 | DC-8-21 | DC-8-31 | DC-8-32 | DC-8-33 | DC-8-41 | DC-8-42 | DC-8-43 | DC-8-51 | ...Show more Product Type: Aircraft Product Subtype: Large Airplane Affected AD: Superseded AD: Affected By: Superseded By: Service/Office: Office of Primary Responsibility: CFR Part Reference: Part 39 Comments: AIRWORTHINESS DIRECTIVES FINAL RULES: 61-25-03 CITATION: [Federal Register: December 9, 1961] PAGE NUMBER: DOCKET NUMBER: Unknown AMENDMENT: AD NUMBER: 61-25-03 SUBJECT HEADING: Airworthiness Directives; DOUGLAS All DC-8 Aircraft ACTION: SUMMARY: DATES: Effective December 9, 1961. ADDRESSES: FOR FURTHER INFORMATION CONTACT: SUPPLEMENTARY INFORMATION: REGULATORY TEXT: 61-25-03 DOUGLAS: Amdt. 375 Part 507 Federal Register December 9, 1961. Applies to All DC-8 Aircraft, Serial Numbers 45252-45289, 45291-45306, 45376-45393, 45408-45413, 45416-45419, 45421-45431, 45433-45437, 45442-45445, 45526, 45565-45570, 45588-45606, 45609-45614, 45616-45622, 45624-45627, 45636. Compliance required as indicated. To remove from service certain wing flap inboard actuating cylinders which, because of design characteristics, have failed in service and caused airplane operating difficulties, to remove adverse corrosion from any of the wing flap actuating cylinders, and to incorporate increased protection against corrosion for all flap actuating cylinders, the following shall be accomplished: (a) Remove all wing flap inboard actuating cylinder assemblies Douglas P/N 3715408-5001 or 3764264-5001 identified as having been manufactured by the Clary Corporation as follows: (1) Cylinder assemblies with more than 5,000 hours' time in service shall be removed within 375 hours' time in service after the effective date of this AD. (2) Cylinder assemblies with less that 4,625 hours' time in service shall be removed within 750 hours' time in service after the effective date of the AD. (3) Cylinder assemblies with total time in service between 4,625 and 5,000 hours shall be removed prior to reaching a total time in service of 5,375 hours. (b) Replace each cylinder assembly removed per (a), with an assembly which has been inspected for freedom from cracks and for proper heat treatment, modified as necessary and reidentified, all in accordance with the instructions in Paragraph 2, section entitled Kit D and/or Kit C, of Douglas DC-8 Service Bulletin No. 27-118, Revision No. 1 to Reissue No. 1 or later, or with an FAA approved equivalent new part. (c) All inboard cylinder assemblies (Clary or otherwise) which have been replaced in accordance with (b), shall be identified with a single band of green paint near the aft end of the barrel or with other suitable markings which will permit ready determination that an acceptable cylinder assembly is installed in the airplane. (d) Within 900 hours' time in service following the effective date of this AD, replace all wing flap actuating cylinder assemblies (6 per airplane) with cylinder assemblies in which the barrels have been inspected for evidence of internal corrosion, cleaned and treated or replaced as necessary, and sealed, all in accordance with the instructions in Paragraph 2, section entitled Kits A, B, C, D, or E, of Douglas DC-8 Service Bulletin No. 27-118, Revision No. 1 to Reissue No. 1 or later, or with FAA approved equivalent new parts. Each of these modified or replacement cylinder assemblies shall be marked with two bands of green paint near the aft end of the barrel, or with other acceptable identifying markings. In those cases where a single band of green paint has been used to identify compliance of inboard cylinder assemblies with the provisions of paragraph (b) and such cylinder assemblies are determined to be eligible for reinstallation in accordance with this paragraph, only one additional band of green paint shall be added. (Douglas DC-8 Service Bulletin No. 27-118 covers this same subject.) This directive effective December 9, 1961. FOOTER:
Source: Official FAA Source ↗
Retrieved: Apr 8, 2026
Rights: U.S. Government Public Domain
This site is not affiliated with or endorsed by the FAA. Always verify with official sources.