AD 2021-05-18
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| engine | International Aero Engines AG (IAE) | V2500-A1 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2522-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2524-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2525-D5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2527-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2527E-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2527M-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2528-D5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2530-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2531-E5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
| engine | International Aero Engines AG (IAE) | V2533-A5 | Airworthiness Directives; International Aero Engines AG Turbofan Engines |
Unsafe Condition
A crack found at the diffuser case M-flange during overhaul inspection.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Perform an initial borescope inspection (BSI) of the M-flange and, if it fails the inspection, repetitive BSIs of the M-flange until replacement of the diffuser case M-flange. Replace the diffuser case M-flange with a part eligible for installation.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 50 flight hours
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
International Aero Engines AG (IAE) V2500-A1, V2522-A5, V2524-A5, V2525-D5, V2527-A5, V2527E-A5, V2527M-A5, V2528-D5, V2530-A5, V2531-E5, and V2533-A5 model turbofan engines.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
The FAA is superseding Airworthiness Directive (AD) 2019-06-06 for all International Aero Engines AG (IAE) V2500-A1, V2522-A5, V2524- A5, V2525-D5, V2527-A5, V2527E-A5, V2527M-A5, V2528-D5, V2530-A5, and V2533-A5 model turbofan engines. AD 2019-06-06 required initial and repetitive borescope inspections (BSIs) of the M-flange and, if it fails the inspection, replacement of the diffuser case with a part eligible for installation. This AD requires an initial BSI of the M- flange and, if it fails the inspection, repetitive BSIs of the M-flange until replacement of the diffuser case M-flange. The FAA is issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to all International Aero Engines AG (IAE)
V2500-A1, V2522-A5, V2524-A5, V2525-D5, V2527-A5, V2527E-A5, V2527M-
A5, V2528-D5, V2530-A5, V2531-E5, and V2533-A5 model turbofan
engines.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 86, Number 56 (Thursday, March 25, 2021)]
[Rules and Regulations]
[Pages 15791-15795]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2021-06139]
[[Page 15791]]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2020-0700; Project Identifier AD-2020-00238-E;
Amendment 39-21461; AD 2021-05-18]
RIN 2120-AA64
Airworthiness Directives; International Aero Engines AG Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2019-06-06
for all International Aero Engines AG (IAE) V2500-A1, V2522-A5, V2524-
A5, V2525-D5, V2527-A5, V2527E-A5, V2527M-A5, V2528-D5, V2530-A5, and
V2533-A5 model turbofan engines. AD 2019-06-06 required initial and
repetitive borescope inspections (BSIs) of the M-flange and, if it
fails the inspection, replacement of the diffuser case with a part
eligible for installation. This AD requires an initial BSI of the M-
flange and, if it fails the inspection, repetitive BSIs of the M-flange
until replacement of the diffuser case M-flange. The FAA is issuing
this AD to address the unsafe condition on these products.
DATES: This AD is effective April 29, 2021.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of April 29,
2021.
ADDRESSES: For service information identified in this final rule,
contact International Aero Engines AG, 400 Main Street, East Hartford,
CT 06118; phone: (800) 565-0140; email: <a href="/cdn-cgi/l/email-protection#bdd5d8d1cd8f89fdcdca93c8c9de93ded2d0"><span class="__cf_email__" data-cfemail="5f373a332f6d6b1f2f28712a2b3c713c3032">[email protected]</span></a>; website:
<a href="http://fleetcare.pw.utc.com">http://fleetcare.pw.utc.com</a>. You may view this service information at
the FAA, Airworthiness Products Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA 01803. For information on the
availability of this material at the FAA, call (781) 238-7759. It is
also available at <a href="https://www.regulations.gov">https://www.regulations.gov</a> by searching for and
locating Docket No. FAA-2020-0700.
Examining the AD Docket
You may examine the AD docket at <a href="https://www.regulations.gov">https://www.regulations.gov</a> by
searching for and locating Docket No. FAA-2020-0700; or in person at
Docket Operations between 9 a.m. and 5 p.m., Monday through Friday,
except Federal holidays. The AD docket contains this final rule, any
comments received, and other information. The address for Docket
Operations is U.S. Department of Transportation, Docket Operations, M-
30, West Building Ground Floor, Room W12-140, 1200 New Jersey Avenue
SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Nicholas Paine, Aviation Safety
Engineer, ECO Branch, FAA, 1200 District Avenue, Burlington, MA 01803;
phone: (781) 238-7742; fax: (781) 238-7199; email:
<a href="/cdn-cgi/l/email-protection#234d4a404b4c4f42500d490d53424a4d46634542420d444c55"><span class="__cf_email__" data-cfemail="89e7e0eae1e6e5e8faa7e3a7f9e8e0e7ecc9efe8e8a7eee6ff">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Background
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2019-06-06, Amendment 39-19604 (84 FR
11642, March 28, 2019), (AD 2019-06-06). AD 2019-06-06 applied to all
IAE V2500-A1, V2522-A5, V2524-A5, V2525-D5, V2527-A5, V2527E-A5,
V2527M-A5, V2528-D5, V2530-A5, and V2533-A5 model turbofan engines. The
NPRM published in the Federal Register on September 9, 2020 (85 FR
55624). The NPRM was prompted by a crack found at the diffuser case M-
flange during overhaul inspection. Since the FAA issued AD 2019-06-06,
the manufacturer performed an updated safety risk analysis, which
resulted in reducing the M-flange inspection intervals and adding the
performance of a replacement of the diffuser case M-flange, which
terminates the need for repetitive BSIs of the M-flange. In the NPRM,
the FAA proposed to require an initial BSI of the M-flange and, if it
fails the inspection, repetitive BSIs of the M-flange until replacement
of the diffuser case M-flange.
Discussion of Final Airworthiness Directive
Comments
The FAA received comments from six commenters. The commenters were
Air Line Pilots Association, International (ALPA); Cathay Dragon
Airways (Cathay); IAE; MTU Maintenance Hannover GmbH (MTU); Willis
Lease Finance Corporation (WLFC); and United Airlines (United). Five of
six commenters requested changes to this AD. One commenter requested an
update to Applicability. Two commenters requested clarification when
cycles are unknown or cannot be determined. Three commenters requested
that the FAA reference the latest service information. One commenter
requested an update to terminology. Three commenters requested credit
for replacement before the effective date of this AD. One commenter
requested clarification to ``engine shop visit.'' One commenter
requested an update to a Note in paragraph (g)(2) of this AD. One
commenter requested an update to include diffuser case assembly part
numbers (P/Ns) after modification. One commenter supported this AD as
written. The following presents the comments received on the NPRM and
the FAA's response to each comment.
Request To Update Applicability To Include IAE V2500-E5 Model Engines
IAE requested that the FAA update paragraph (c), Applicability, of
this AD to include the IAE V2500-E5 model turbofan engine. IAE reasoned
that the V2500-E5 model turbofan engine shares diffuser case assembly,
P/N 2A2891-01, with IAE V2500-A1, -A5, and -D5 model turbofan engines.
The FAA agrees that the IAE V2500-E5 model turbofan engine shares
an affected diffuser case assembly with other affected engines, and
therefore, is susceptible to the unsafe condition of this AD. The FAA
added the IAE V2531-E5 model turbofan engine to the Applicability of
this AD. The IAE V2531-E5 model turbofan engine is not currently
installed on any airplanes of U.S. registry. Therefore, this change to
applicability does not add any additional burden on U.S. operators or
increase the estimated cost of this AD.
Request To Clarify Compliance Time When Cycles Are Unknown or Cannot Be
Determined
Cathay and WLFC requested clarification when to perform the actions
if the cycles since new (CSN) are unknown or cannot be determined.
Cathay suggested adding the following note to paragraphs (g)(1)(i),
(ii), and (iii) of this AD for the BSI of the M-flange to align this AD
with IAE Non-Modification Alert Service Bulletin (NMASB) V2500-ENG-72-
A0706, Revision 2, dated November 7, 2019 (the NMASB): ``If the cycles
on the diffuser case M-flange cannot be determined, you must use the
total cycles on the diffuser case. If the cycles on the diffuser case
cannot be determined, you must use the total engine cycles if it can be
documented that the diffuser case was always with the engine.'' WLFC
asked for clarification on the compliance time for the diffuser case M-
flange replacement.
Although the FAA disagrees with adding the note suggested by
Cathay, the FAA agrees to clarify when to perform the actions if the
CSN are unknown or cannot be determined. The FAA updated paragraph
(g)(1)(iii) of this AD to clarify when to perform the initial
[[Page 15792]]
BSI of the M-flange and added paragraph (g)(2)(ii) of this AD to
clarify when to replace the diffuser case M-flange if the diffuser case
M-flange CSN are unknown or cannot be determined.
Request To Update Service Information
IAE, MTU, and United requested that IAE Service Bulletin (SB)
V2500-ENG-72-0709, Revision 1, dated February 20, 2020 (the SB), be
referenced in this AD instead of the Original Issue, dated December 13,
2019. United also requested that ``IAE NMASB V2500-ENG-72-A0706,
Revision 2, dated November 7, 2019,'' be referenced.
The FAA partially agrees. Revision 2 of the NMASB was already
referenced in the NPRM and, therefore, no change is needed to this AD.
The FAA agrees to reference Revision 1 to the SB, which was issued
after publication of the NPRM. The SB provides guidance on performing
the replacement of the diffuser case M-flange and is not required for
compliance with the AD. Therefore, revising this AD to reference
Revision 1 of the SB adds no additional burden on U.S. operators.
Request To Change ``Diffuser Case M-Flange'' References
IAE requested that the FAA change ``diffuser case M-flange'' to
``M-flange'' when referencing inspections. IAE reasoned that inspection
zone 2 includes all three flanges of the M-flange: Diffuser case M-
flange, nozzle guide vane support, and the high-pressure turbine (HPT)
case forward flange, and all three flanges are required to be
inspected.
The FAA agrees. The inspections are required on all surfaces of
inspection zones 1, 2, and 3 of the M-flange. The FAA changed
``diffuser case M-flange'' to ``M-flange'' when referencing inspections
throughout this AD. The FAA, however, did not change ``diffuser case M-
flange'' when referencing replacement. Replacement of the diffuser case
M-flange is the terminating action for the repetitive BSIs of the M-
flange required by this AD.
Request for Credit for Diffuser Case M-Flange Replacement
Cathay, MTU, and WLFC requested credit for the replacement of the
diffuser case M-flange if it was replaced before the effective date of
this AD using TASK 72-42-11-300-028, Repair-028 (VRS3633), of the IAE
V2500 Engine Manual (VRS3633 Repair-028). Cathay and WLFC reasoned that
the replacement of the diffuser case M-flange resets the M-flange
cycles to zero. Cathay and MTU cited the note to VRS3633 Repair-028 in
the NMASB. Cathay also cited the note in the NMASB that fluorescent
penetrant inspection (FPI) of the diffuser case M-flange bolt holes
resets the cycles since the last FPI to zero.
The FAA disagrees with revising the Credit for Previous Actions
section of this AD to give credit for replacement of the diffuser case
M-flange using VRS3633 Repair-028. The FAA determined that it is not
necessary to provide previous credit for replacement of the diffuser
case M-flange because this AD does not require use of specific service
information to perform this replacement. The FAA revised paragraph (i),
Credit for Previous Actions, of this AD by removing references to
providing credit for replacement of the diffuser case M-flange. If
operators replaced the diffuser case M-flange prior to the effective
date of this AD using any FAA-approved method, they meet the
requirements of this AD under paragraph (f) of this AD.
Request To Clarify ``Major Mating Engine Flanges''
United requested that the FAA clarify the definition of ``engine
shop visit'' and ``major mating engine flange.'' United asked if
``major flange'' aligns with the NMASB, which in Figure 1 of the NMASB,
identifies the engine major flanges as H through P flanges. United also
asked if the ``separation of pairs of major mating engine flanges''
includes the separation of H and J flanges when replacing damaged
blades in HPC stages 3 through 6 during an HPC Surgical Strike Repair.
If an engine shop visit includes separating flanges when performing an
HPC Surgical Strike Repair, United requested that the FAA update
estimated costs of this AD to include costs associated with the
teardown of modules.
The FAA agrees to clarify this definition of ``engine shop visit''
in this AD. The FAA has revised the definition of ``engine shop visit''
in this AD to refer to the induction of the engine into the shop for
maintenance involving the separation of pairs of major mating engine
flanges, K-N. Based on this definition, separating H and J flanges
during an HPC Surgical Strike Repair does not constitute an ``engine
shop visit.''
The FAA disagrees with updating the estimated costs of this AD. The
cost analysis in AD rulemaking actions typically includes only the
costs associated with complying with the AD, and does not include
secondary costs. The FAA's cost estimate includes the work hours and
parts costs to inspect and replace the parts.
Request To Update Note to Paragraph (g)(2)
MTU requested that the FAA update Note 1 to paragraph (g)(2)(i) of
this AD to ``Instructions on performing the replacement of the diffuser
case M-flange can be found in the Accomplishment Instructions,
paragraphs 1.A. and B., of IAE SB V2500-ENG-72-0709, Revision 1, dated
February 20, 2020.'' MTU reasoned that the current wording suggests
that there may be alternative instructions to replace the diffuser case
M-flange other than the SB. MTU suggested that there are no
alternatives to using IAE SB V2500-ENG-72-0709 to replace the diffuser
case M-flange. Therefore, MTU notes that the language in the NPRM may
generate ambiguity.
The FAA disagrees. The SB is referenced in Note 2 to paragraph
(g)(2) of this AD as guidance for performing the replacement. The FAA
is not mandating the use of a specific method to replace the diffuser
case M-flange in this AD. The FAA did not change this AD based on this
comment, but redesignated ``Note 1 to paragraph (g)(2)(i)'' in the NPRM
to ``Note 2 to paragraph (g)(2)'' in this AD based on the addition of a
Note earlier in paragraph (g) of this AD.
Request To Include Diffuser Case Assembly P/Ns After Modification
IAE requested that the FAA include the diffuser case assembly P/Ns,
modified by the SB that are re-identified with new P/Ns after
modification, and require replacement before the M-flange accumulates
20,000 CSN.
The FAA disagrees with including the list of diffuser case assembly
P/Ns. The diffuser case M-flange, regardless of P/N, must be replaced
at the next engine shop visit after the effective date of this AD or
before the M-flange accumulates 20,000 CSN, whichever occurs later.
Thereafter, the diffuser case M-flange must be replaced before
accumulating 20,000 cycles since the previous replacement. Therefore,
listing diffuser case assembly P/Ns is unnecessary.
Clarification to BSI Requirement
The FAA determined the need to clarify the instructions required by
paragraph (g)(1)(iv) of the NPRM. The NPRM referenced paragraphs 2.A.
through 2.G. of the NMASB to perform the BSI. However, paragraph 2.G.
of the NMASB provides instructions to perform a FPI of the M-flange to
confirm the indication as a crack. The FAA added a note to paragraph
(g)(1)(iv) of this AD to clarify that paragraph 2.G. of the NMASB
describes procedures for
[[Page 15793]]
performing a local FPI of the M-flange if you are unable to confirm if
an indication is a crack.
Support for the AD
ALPA expressed support for the AD as written.
Conclusion
The FAA reviewed the relevant data, considered any comments
received, and determined that air safety requires adopting the AD as
proposed. Accordingly, the FAA is issuing this AD to address the unsafe
condition on these products. Except for minor editorial changes, and
any other changes described previously, this AD is adopted as proposed
in the NPRM. None of the changes will increase the economic burden on
any operator.
Related Service Information Under 1 CFR Part 51
The FAA reviewed International Aero Engines NMASB V2500-ENG-72-
A0706, Revision 2, dated November 7, 2019. The NMASB describes
procedures for inspecting the M-flange. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
ADDRESSES.
Other Related Service Information
The FAA reviewed International Aero Engines SB V2500-ENG-72-0709,
Revision 1, dated February 20, 2020. The SB identifies the diffuser
case assembly P/Ns and describes procedures for replacing the diffuser
case M-flange.
Costs of Compliance
The FAA estimates that this AD affects 1,654 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
BSI of M-flange....................... 2 work-hours x $85 per $0 $170 $281,180
hour = $170.
Replace the diffuser case M-flange.... 40 work-hours x $85 per 20,000 23,400 38,703,600
hour = $3,400.
----------------------------------------------------------------------------------------------------------------
The FAA has included all known costs in its cost estimate.
According to the manufacturer, however, some of the costs of this AD
may be covered under warranty, thereby reducing the cost impact on
affected operators.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, General requirements
Under that section, Congress charges the FAA with promoting safe flight
of civil aircraft in air commerce by prescribing regulations for
practices, methods, and procedures the Administrator finds necessary
for safety in air commerce. This regulation is within the scope of that
authority because it addresses an unsafe condition that is likely to
exist or develop on products identified in this rulemaking action.
Regulatory Findings
The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
The Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing airworthiness directive 2019-06-06, Amendment 39-19604 (84
FR 11642, March 28, 2019); and
0
b. Adding the following new airworthiness directive:
2021-05-18 International Aero Engines AG: Amendment 39-21461; Docket
No. FAA-2020-0700; Project Identifier AD-2020-00238-E.
(a) Effective Date
This airworthiness directive (AD) is effective April 29, 2021.
(b) Affected ADs
This AD replaces AD 2019-06-06, Amendment 39-19604 (84 FR 11642,
March 28, 2019).
(c) Applicability
This AD applies to all International Aero Engines AG (IAE)
V2500-A1, V2522-A5, V2524-A5, V2525-D5, V2527-A5, V2527E-A5, V2527M-
A5, V2528-D5, V2530-A5, V2531-E5, and V2533-A5 model turbofan
engines.
(d) Subject
Joint Aircraft System Component (JASC) Code 7250, Turbine
Section.
(e) Unsafe Condition
This AD was prompted by a crack found at the diffuser case M-
flange during overhaul inspection. The FAA is issuing this AD to
prevent failure of the diffuser case. The unsafe condition, if not
addressed, could result in uncontained diffuser case rupture, damage
to the engine, and damage to the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
(1) Borescope Inspection of M-Flange
For engines with a diffuser case assembly, part number 2A0051,
2A2081-01, 2A2581-01, 2A2883-01, 2A2885-01, 2A2889-01, 2A2891-01,
2A2896-01, 2A2897-01, or 2A3132 installed, perform an initial
borescope inspection (BSI) of zones 1, 2, and 3 of the M-flange as
follows:
(i) For engines with a diffuser case M-flange that has 19,000 or
more cycles since
[[Page 15794]]
new (CSN) on the effective date of this AD, perform the initial BSI
of the M-flange before accumulating the ``Inspect within (Cycles)''
in Table 1 to paragraph (g)(1) of this AD. If the CSLFPI is unknown,
use the CSN of the diffuser case M-flange.
(ii) For engines with a diffuser case M-flange that has fewer
than 19,000 CSN on the effective date of this AD, perform the
initial BSI of the M-flange before accumulating 20,300 CSN.
(iii) For engines with a diffuser case M-flange or diffuser case
in which the CSN is unknown or cannot be determined, perform the
initial BSI of the M-flange before accumulating the ``Inspect within
(Cycles)'' in Table 1 to paragraph (g)(1) of this AD using one of
the following options:
(A) If the cycles of the diffuser case M-flange are unknown or
cannot be determined, use the total cycles on the diffuser case.
(B) If the cycles on the diffuser case are unknown or cannot be
determined and it can be documented that the diffuser case was
always installed on the engine, use total engine cycles.
(C) If neither paragraph (g)(1)(iii)(A) or (B) applies, perform
the BSI of the M-flange within 250 cycles after the effective date
of this AD.
(iv) Use the Accomplishment Instructions, paragraphs 2.A.
through 2.G. of IAE Non-Modification Alert Service Bulletin (NMASB)
V2500-ENG-72-A0706, Revision 2, dated November 7, 2019 (the NMASB),
to perform the initial BSI.
Note 1 to paragraph (g)(1)(iv): Paragraph 2.G. of the NMASB
describes procedures for performing a local fluorescent penetrant
inspection of the M-flange if you are unable to confirm if an
indication is a crack.
(v) If no crack is found as a result of the inspections required
by paragraphs (g)(1)(i) through (iv) of this AD, repeat the BSI of
zones 1, 2, and 3 of the M-flange at intervals not to exceed 2,100
cycles since the previous BSI.
(vi) If a crack is found as a result of the inspections required
by paragraphs (g)(1)(i) through (iv) of this AD, replace the
diffuser case M-flange or repeat the BSI of zones 1, 2, and 3 of the
M-flange as specified by either ``Table 2: Fly on Limits'' or
``Table 4: Fly on Limits,'' in paragraph 2.H., Accomplishment
Instructions, of the NMASB as appropriate for the affected the
engine model.
[GRAPHIC] [TIFF OMITTED] TR25MR21.000
(2) Replacement of the Diffuser Case M-Flange
(i) At the next engine shop visit after the effective date of
this AD or before the diffuser case M-flange accumulates 20,000 CSN,
whichever occurs later, replace the diffuser case M-flange.
(ii) For engines with a diffuser case M-flange or diffuser case
in which the CSN is unknown or cannot be determined, perform one of
the following options:
(A) If the cycles of the diffuser case M-flange are unknown or
cannot be determined, at the next engine shop visit after the
effective date of this AD or before the diffuser case accumulates
20,000 CSN, whichever occurs later, replace the diffuser case M-
flange.
(B) If the cycles of the diffuser case are unknown or cannot be
determined, and if it can be documented that the diffuser case was
always installed on the engine, at the next engine shop visit after
the effective date of this AD or before the engine accumulates
20,000 CSN, whichever occurs later, replace the diffuser case M-
flange.
(C) If the cycles on the diffuser case M-flange are unknown or
cannot be determined based on the criteria identified in paragraphs
(g)(2)(ii)(A) and (B), or it cannot be shown that the diffuser case
was always installed on the engine, at the next engine shop visit
after the effective date of this AD, replace the diffuser case M-
flange.
Note 2 to paragraph (g)(2)(ii): Guidance on performing the
replacement of the diffuser case M-flange described in paragraphs
(g)(2)(i) and (ii) can be found in the Accomplishment Instructions,
paragraphs 1.A. and B., of IAE SB V2500-ENG-72-0709, Revision 1,
dated February 20, 2020.
(iii) Thereafter, repeat the replacement of the diffuser case M-
flange before accumulating 20,000 cycles since the previous
replacement.
(iv) Replacement of the diffuser case M-flange is the
terminating action for the repetitive BSIs required by paragraph
(g)(1) of this AD.
(h) Installation Prohibition
After the effective date of this AD, do not install a diffuser
case onto any affected engine if the diffuser case M-flange has more
than 20,000 CSN.
(i) Credit for Previous Actions
You may take credit for the initial BSIs that are required by
paragraphs (g)(1)(i) through (iii) of this AD, if you performed
those actions before the effective date of this AD using IAE NMASB
V2500-ENG-72-A0706, Revision 1, dated June 28, 2019, or Original
Issue, dated February 14, 2019; IAE V2500 Special Instruction (SI)
No. 341F-18, dated November 19, 2018; IAE V2500 SI No. 350F-18, Rev.
1, dated December 17, 2018; IAE V2500 SI No. 356F-18, Rev. 1, dated
January 9, 2019; IAE V2500 SI No. 372F-18, dated January 8, 2019; or
IAE V2500 Special SI No. 04F-19, dated January 14, 2019.
(j) Definition
For the purpose of this AD, an ``engine shop visit'' is the
induction of the engine into the shop for maintenance involving the
separation of pairs of major mating engine flanges, K-N, except that
the separation of engine flanges solely for the purposes of
transportation without subsequent engine maintenance does not
constitute an engine shop visit.
(k) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in Related Information. You may email your request to:
<a href="/cdn-cgi/l/email-protection#f9b8b7bcd4b8bdd4b8b4b6bab99f9898d79e968f"><span class="__cf_email__" data-cfemail="a4e5eae189e5e089e5e9ebe7e4c2c5c58ac3cbd2">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
[[Page 15795]]
(l) Related Information
For more information about this AD, contact Nicholas Paine,
Aviation Safety Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: (781) 238-7742; fax: (781) 238-7199;
email: <a href="/cdn-cgi/l/email-protection#d1bfb8b2b9bebdb0a2ffbbffa1b0b8bfb491b7b0b0ffb6bea7"><span class="__cf_email__" data-cfemail="137d7a707b7c7f72603d793d63727a7d76537572723d747c65">[email protected]</span></a>.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) International Aero Engines (IAE) Non-Modification Alert
Service Bulletin V2500-ENG-72-A0706, Revision 2, dated November 7,
2019.
(ii) [Reserved]
(3) For IAE service information identified in this AD, contact
International Aero Engines AG, 400 Main Street, East Hartford, CT
06118; phone: (800) 565-0140; email: <a href="/cdn-cgi/l/email-protection#c6aea3aab6f4f286b6b1e8b3b2a5e8a5a9ab"><span class="__cf_email__" data-cfemail="c7afa2abb7f5f387b7b0e9b2b3a4e9a4a8aa">[email protected]</span></a>; website:
<a href="http://fleetcare.pw.utc.com">http://fleetcare.pw.utc.com</a>.
(4) You may view this service information at FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call (781) 238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email: <a href="/cdn-cgi/l/email-protection#fc9a99988e999bd290999b9d90bc929d8e9dd29b938a"><span class="__cf_email__" data-cfemail="6e080b0a1c0b0940020b090f022e000f1c0f40090118">[email protected]</span></a>, or go to: <a href="https://www.archives.gov/federal-register/cfr/ibr-locations.html">https://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued on February 25, 2021.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2021-06139 Filed 3-24-21; 8:45 am]
BILLING CODE 4910-13-P
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Retrieved: Apr 4, 2026
Rights: U.S. Government Public Domain
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