AD 2020-13-08
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| engine | General Electric Company | CF6-80E1A1 | Airworthiness Directives; General Electric Company Turbofan Engines |
| engine | General Electric Company | CF6-80E1A2 | Airworthiness Directives; General Electric Company Turbofan Engines |
| engine | General Electric Company | CF6-80E1A3 | Airworthiness Directives; General Electric Company Turbofan Engines |
| engine | General Electric Company | CF6-80E1A4 | Airworthiness Directives; General Electric Company Turbofan Engines |
| engine | General Electric Company | CF6-80E1A4/B | Airworthiness Directives; General Electric Company Turbofan Engines |
Unsafe Condition
Failure of the high-pressure compressor (HPC) case, which could result in uncontained release of the HPC case, engine fire, and damage to the airplane.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Replace TASK 05-21-02-200-001 in GE CF6-80E1 Engine Manual GEK99376 and the operator's existing continuous airworthiness maintenance program with TASK 05-21-02-200-001, dated September 15, 2015, from ESM 05-21-02, Life Limits 001 High Pressure Compressor HPC--Scheduled Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376, Revision 48, dated September 15, 2019, within 180 days after the effective date of this AD.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 180 days after the effective date of this AD
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
General Electric Company (GE) CF6-80E1A1, -80E1A2, -80E1A3, -80E1A4, and -80E1A4/B model turbofan engines.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
The FAA is superseding Airworthiness Directive (AD) 2005-23-09 for all General Electric Company (GE) CF6-80E1A1, -80E1A2, -80E1A3, - 80E1A4, and -80E1A4/B model turbofan engines. AD 2005-23-09 required initial and repetitive fluorescent-penetrant inspections (FPI) of certain areas of high-pressure compressor (HPC) cases, part number (P/ N) 1509M97G07 and P/N 2083M69G03. This AD requires an update of the Airworthiness Limitations Section (ALS) of GE Engine Manual GEK99376 and the operator's existing continuous airworthiness maintenance program (CAMP). This AD was prompted by GE performed an updated lifing analysis on the HPC case. As a result, GE found additional locations on the cases requiring FPI, revised the inspection interval for performing FPI of the existing location, and added an additional P/N HPC case that requires inspection. The FAA is issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to General Electric Company (GE) CF6-80E1A1, -
80E1A2,
[[Page 40588]]
-80E1A3, -80E1A4, and -80E1A4/B model turbofan engines.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 85, Number 130 (Tuesday, July 7, 2020)]
[Rules and Regulations]
[Pages 40586-40588]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2020-14458]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2019-0800; Project Identifier 2005-NE-24-AD; Amendment
39-21153; AD 2020-13-08]
RIN 2120-AA64
Airworthiness Directives; General Electric Company Turbofan
Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: The FAA is superseding Airworthiness Directive (AD) 2005-23-09
for all General Electric Company (GE) CF6-80E1A1, -80E1A2, -80E1A3, -
80E1A4, and -80E1A4/B model turbofan engines. AD 2005-23-09 required
initial and repetitive fluorescent-penetrant inspections (FPI) of
certain areas of high-pressure compressor (HPC) cases, part number (P/
N) 1509M97G07 and P/N 2083M69G03. This AD requires an update of the
Airworthiness Limitations Section (ALS) of GE Engine Manual GEK99376
and the operator's existing continuous airworthiness maintenance
program (CAMP). This AD was prompted by GE performed an updated lifing
analysis on the HPC case. As a result, GE found additional locations on
the cases requiring FPI, revised the inspection interval for performing
FPI of the existing location, and added an additional P/N HPC case that
requires inspection. The FAA is issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective August 11, 2020.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of August 11,
2020.
ADDRESSES: For service information identified in this final rule,
contact General Electric Company, GE Aviation, Room 285, 1 Neumann Way,
Cincinnati, OH, 45215; phone: 513-552-3272; email:
<a href="/cdn-cgi/l/email-protection#5233243b33263b3d3c7c343e373726212722223d20261235377c313d3f"><span class="__cf_email__" data-cfemail="c4a5b2ada5b0adabaaeaa2a8a1a1b0b7b1b4b4abb6b084a3a1eaa7aba9">[email protected]</span></a>. You may view this service information at
the FAA, Airworthiness Products Section, Operational Safety Branch,
1200 District Avenue, Burlington, MA, 01803. For information on the
availability of this material at the FAA, call 781-238-7759. It is also
available on the internet at <a href="https://www.regulations.gov">https://www.regulations.gov</a> by searching
for and locating Docket No. FAA-2019-0800.
Examining the AD Docket
You may examine the AD docket on the internet at <a href="https://www.regulations.gov">https://www.regulations.gov</a> by searching for and locating Docket No. FAA-2019-
0800; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations is U.S. Department
of Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Scott Stevenson, Aerospace Engineer,
ECO Branch, FAA, 1200 District Avenue, Burlington, MA, 01803; phone:
(781) 238-7132; fax: (781) 238-7199; email: <a href="/cdn-cgi/l/email-protection#fba898948f8fd5b6d5a88f9e8d9e95889495bb9d9a9ad59c948d"><span class="__cf_email__" data-cfemail="1340707c67673d5e3d40677665767d607c7d537572723d747c65">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 to supersede AD 2005-23-09, Amendment 39-14367 (70 FR
67901, November 9, 2005), (``AD 2005-23-09''). AD 2005-23-09 applied to
all GE CF6-80E1A1, -80E1A2, -80E1A3, -80E1A4, and -80E1A4/B model
turbofan engines. The NPRM published in the Federal Register on January
21, 2020 (85 FR 3284). The NPRM was prompted by GE performing an
updated lifing analysis on the HPC case. As a result, GE found
additional locations on the cases
[[Page 40587]]
requiring FPI, revised the inspection interval for performing FPI of
the existing location, and added an additional P/N HPC case that
requires inspection. The NPRM proposed to require an update of the ALS
of GE Engine Manual GEK99376 and the operator's existing CAMP. The FAA
is issuing this AD to address the unsafe condition on these products.
Comments
The FAA gave the public the opportunity to participate in
developing this AD. The following presents the comments received on the
NPRM and the FAA's response to each comment.
Request for Clarification on Task Referenced in AD
EASA and Delta Airlines (Delta) requested clarification on whether
TASK 05-21-02-200-001, dated September 15, 2015, referenced in the AD
and in the docket, should be from Revision 47 or from Revision 48 of GE
CF6-80E1 Engine Manual GEK99376, dated September 15, 2019 (``GE Engine
Manual''). Delta further questioned whether the task should have the
same date as the GE Engine Manual.
The FAA agrees that TASK 05-21-02-200-001, dated September 15,
2015, in Revision 48 of the GE Engine Manual is referenced correctly in
this AD. The FAA notes that the task has a different date than the GE
Engine Manual and the task is dated correctly in the NPRM. This task
from Revision 48 of the GE Engine Manual will be uploaded to the docket
upon publication of the final rule.
Request To Include Reference to Later Revisions of Engine Manual
Delta requested that the FAA include a reference to ``and later
approved revisions'' when referencing the GE Engine Manual in paragraph
(g) of this AD.
The FAA disagrees because later revisions of the GE Engine Manual
cannot be referenced in an AD.
Support for the AD
The Air Line Pilots Association, International, expressed support
for the AD as written.
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety and the public interest
require adopting this AD as proposed.
Related Service Information Under 1 CFR Part 51
The FAA reviewed TASK 05-21-02-200-001, dated September 15, 2015,
from ESM 05-21-02, Life Limits 001 High Pressure Compressor HPC--
Scheduled Maintenance Checks, of the GE CF6-80E1 Engine Manual
GEK99376, Revision 48, dated September 15, 2019. The service
information describes procedures for performing FPIs of the HPC case.
This service information is reasonably available because the interested
parties have access to it through their normal course of business or by
the means identified in the ADDRESSES section.
Costs of Compliance
The FAA estimates that this AD affects 20 engines installed on
airplanes of U.S. registry.
The FAA estimates the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Update ALS of Engine Manual........... 2 work-hours x $85 per $0 $170 $3,400
hour = $170.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
The FAA has determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by:
0
a. Removing Airworthiness Directive (AD) 2005-23-09, Amendment 39-14367
(70 FR 67901, November 9, 2005); and
0
b. Adding the following new AD:
2020-13-08 General Electric Company: Amendment 39-21153; Docket No.
FAA-2019-0800; Project Identifier 2005-NE-24-AD.
(a) Effective Date
This AD is effective August 11, 2020.
(b) Affected ADs
This AD replaces AD 2005-23-09, Amendment 39-14367 (70 FR 67901,
November 9, 2005).
(c) Applicability
This AD applies to General Electric Company (GE) CF6-80E1A1, -
80E1A2,
[[Page 40588]]
-80E1A3, -80E1A4, and -80E1A4/B model turbofan engines.
(d) Subject
Joint Aircraft System Component (JASC) Code 7230, Turbine Engine
Compressor Section.
(e) Unsafe Condition
This AD was prompted by GE performing an updated lifing analysis
on the high-pressure compressor (HPC) case. Based on this analysis,
GE found new locations on the case that require fluorescent
penetrant inspection (FPI), identified a new inspection interval for
the existing FPI location, and added another part-numbered HPC case
that requires inspection. The FAA is issuing this AD to prevent
failure of the HPC case. The unsafe condition, if not addressed,
could result in uncontained release of the HPC case, engine fire,
and damage to the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Within 180 days after the effective date of this AD, replace
TASK 05-21-02-200-001 in GE CF6-80E1 Engine Manual GEK99376 and the
operator's existing continuous airworthiness maintenance program
with TASK 05-21-02-200-001, dated September 15, 2015, from ESM 05-
21-02, Life Limits 001 High Pressure Compressor HPC--Scheduled
Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376,
Revision 48, dated September 15, 2019.
(h) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (i) of this AD. You may email your request
to: <a href="/cdn-cgi/l/email-protection#7d3c3338503c39503c30323e3d1b1c1c531a120b"><span class="__cf_email__" data-cfemail="4e0f000b630f0a630f03010d0e282f2f60292138">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(i) Related Information
For more information about this AD, contact Scott Stevenson,
Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781-238-7132; fax: 781-238-7199; email:
<a href="/cdn-cgi/l/email-protection" class="__cf_email__" data-cfemail="7c0f1f1308085211520f08190a19120f13123c1a1d1d521b130a">[email protected]</a>.
(j) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) TASK 05-21-02-200-001, dated September 15, 2015, from ESM
05-21-02, Life Limits 001 High Pressure Compressor HPC--Scheduled
Maintenance Checks, of the GE CF6-80E1 Engine Manual GEK99376,
Revision 48, dated September 15, 2019.
(ii) [Reserved]
(3) For GE service information identified in this AD, contact
General Electric Company, GE Aviation, Room 285, 1 Neumann Way,
Cincinnati, OH 45215; phone: 513-552-3272; email:
<a href="/cdn-cgi/l/email-protection#6504130c04110c0a0b4b0309000011161015150a17112502004b060a08"><span class="__cf_email__" data-cfemail="6f0e19060e1b0600014109030a0a1b1c1a1f1f001d1b2f080a410c0002">[email protected]</span></a>.
(4) You may view this service information at FAA, Airworthiness
Products Section, Operational Safety Branch, 1200 District Avenue,
Burlington, MA 01803. For information on the availability of this
material at the FAA, call 781-238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, email <a href="/cdn-cgi/l/email-protection#791f1c1d0b1c1e57151c1e18153917180b18571e160f"><span class="__cf_email__" data-cfemail="5e383b3a2c3b3970323b393f321e303f2c3f70393128">[email protected]</span></a>, or go to: <a href="https://www.archives.gov/federal-register/cfr/ibr-locations.html">https://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued on June 17, 2020.
Gaetano A. Sciortino,
Deputy Director for Strategic Initiatives, Compliance & Airworthiness
Division, Aircraft Certification Service.
[FR Doc. 2020-14458 Filed 7-6-20; 8:45 am]
BILLING CODE 4910-13-P
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Retrieved: Apr 6, 2026
Rights: U.S. Government Public Domain
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