AD 2020-01-15
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Airbus SAS | A300 B4-601 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 B4-603 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 B4-605R | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 B4-620 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 B4-622 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 B4-622R | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 C4-605R Variant F | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A300 F4-605R | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A310-304 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A310-322 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A310-324 | Airworthiness Directives; Airbus SAS Airplanes |
| aircraft | Airbus SAS | A310-325 | Airworthiness Directives; Airbus SAS Airplanes |
Unsafe Condition
Ignition sources inside the center fuel tank, which, in combination with flammable fuel vapors, could result in a fuel tank explosion and consequent loss of the airplane.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Modifying the fuel quantity indicating system (FQIS) to prevent development of an ignition source inside the center fuel tank due to electrical fault conditions. Alternative actions for cargo airplanes.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
All Airbus SAS Model A300 B4-600, B4-600R, and F4-600R series airplanes, and Model A300 C4-605R Variant F airplanes (collectively called Model A300-600 series airplanes), and certain Model A310 series airplanes.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
The FAA is adopting a new airworthiness directive (AD) for all Airbus SAS Model A300 B4-600, B4-600R, and F4-600R series airplanes, and Model A300 C4-605R Variant F airplanes (collectively called Model A300-600 series airplanes), and certain Model A310 series airplanes. This AD was prompted by the FAA's analysis of the fuel system reviews on these models conducted by the manufacturer. This AD requires modifying the fuel quantity indicating system (FQIS) to prevent development of an ignition source inside the center fuel tank due to electrical fault conditions. This AD also provides alternative actions for cargo airplanes. The FAA is issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to all Airbus SAS airplanes, certificated in any
category, identified in paragraphs (c)(1) through (5) of this AD.
(1) Model A300 B4-601, B4-603, B4-620, and B4-622 airplanes.
(2) Model A300 B4-605R and B4-622R airplanes.
(3) Model A300 F4-605R and F4-622R airplanes.
(4) Model A300 C4-605R Variant F airplanes.
(5) Model A310-304, -322, -324, and -325 airplanes.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 85, Number 28 (Tuesday, February 11, 2020)]
[Rules and Regulations]
[Pages 7655-7661]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2020-02512]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2016-6143; Product Identifier 2015-NM-028-AD; Amendment
39-19821; AD 2020-01-15]
RIN 2120-AA64
Airworthiness Directives; Airbus SAS Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for all
Airbus SAS Model A300 B4-600, B4-600R, and F4-600R series airplanes,
and Model A300 C4-605R Variant F airplanes (collectively called Model
A300-600 series airplanes), and certain Model A310 series airplanes.
This AD was prompted by the FAA's analysis of the fuel system reviews
on these models conducted by the manufacturer. This AD requires
modifying the fuel quantity indicating system (FQIS) to prevent
development of an ignition source inside the center fuel tank due to
electrical fault conditions. This AD also provides alternative actions
for cargo airplanes. The FAA is issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective March 17, 2020.
ADDRESSES:
Examining the AD Docket
You may examine the AD docket on the internet at <a href="https://www.regulations.gov">https://www.regulations.gov</a> by searching for and locating Docket No. FAA-2016-
6143; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations is U.S. Department
of Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Dan Rodina, Aerospace Engineer,
International Section, Transport Standards Branch, FAA, 2200 South
216th St., Des Moines, WA 98198; telephone and fax 206-231-3225.
SUPPLEMENTARY INFORMATION:
Discussion
The FAA issued a notice of proposed rulemaking (NPRM) to amend 14
CFR part 39 by adding an AD that would apply to all Airbus SAS Model
A300 B4-600, B4-600R, and F4-600R series airplanes, and Model A300 C4-
605R Variant F airplanes (collectively called Model A300-600 series
airplanes), and certain Model A310 series airplanes. The NPRM published
in the Federal Register on May 3, 2016 (81 FR 26493). The NPRM was
prompted by the FAA's analysis of the fuel system reviews on these
models conducted by the manufacturer. The NPRM proposed to require
modifying the FQIS to prevent development of an ignition source inside
the center fuel tank due to electrical fault conditions. The NPRM also
proposed alternative actions for cargo airplanes.
The FAA is issuing this AD to address ignition sources inside the
center fuel tank, which, in combination with flammable fuel vapors,
could result in a fuel tank explosion and consequent loss of the
airplane.
Comments
The FAA gave the public the opportunity to participate in
developing this final rule. The following presents the comments
received on the NPRM and the FAA's response to each comment.
Support for NPRM
The Air Line Pilots Association, International (ALPA) and National
Air Traffic Controllers Association (NATCA) supported the intent of the
NPRM. Additional comments from NATCA are addressed below.
[[Page 7656]]
Requests To Withdraw NPRM: EASA's Different Risk Assessment Policy
Airbus and the European Aviation Safety Agency (EASA) noted
differences between EASA's risk assessment policy and that of the FAA.
Based on its own criteria, EASA concluded that there is no unsafe
condition, and that in the absence of a TARAM (transport airplane risk
assessment methodology) analysis, EASA concluded the NPRM was based on
noncompliance with Special Federal Aviation Regulation (SFAR) 88--Fuel
Tank System Fault Tolerance Evaluation Requirements, to 14 CFR part 21
(66 FR 23086, May 7, 2001), and, more specifically, with 14 CFR
25.981(a)(3) as amended by amendment 25-102 (66 FR 23086, May 7, 2001),
rather than a direct unsafe condition. The commenters asserted that
Airbus has shown that the failure condition described in the NPRM is
extremely improbable and not unsafe according to EASA policy. The
commenters therefore considered the proposed corrective actions
unnecessary.
The FAA infers that the commenters would like the NPRM withdrawn.
The FAA disagrees with this proposal. The FAA does not agree that the
NPRM was based simply on a noncompliance with 14 CFR 25.981(a)
identified from the manufacturer's fuel system reviews. This final rule
addresses an unsafe condition identified by the FAA. The FAA determined
that an unsafe condition exists using the criteria in FAA Policy
Memorandum ANM100-2003-112-15, ``SFAR 88--Mandatory Action Decision
Criteria,'' dated February 25, 2003.\1\ That policy was used to
evaluate the noncompliant design areas identified in the manufacturer's
fuel system reviews and to determine which noncompliance issues were
unsafe conditions that required corrective action under 14 CFR part 39.
The FAA's unsafe condition determination was not based on an assessment
of average risk or total fleet risk, but rather was driven by the
qualitative identification of an unacceptable level of individual risk
that exists on flights that are anticipated to occur with a preexisting
latent in-tank failure condition and with a flammable center fuel tank.
For these reasons, and based on further detailed responses to similar
comments in supplemental NPRM (SNPRM) Docket No. FAA-2012-0187 (80 FR
9400, February 23, 2015), and in the subsequently issued final rule, AD
2016-07-07, Amendment 39-18452 (81 FR 19472, April 5, 2016) (``AD 2016-
07-07''), which addressed the same unsafe condition for Boeing Model
757 airplanes, the FAA has determined that it is necessary to issue
this final rule.
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\1\ http://rgl.faa.gov/Regulatory_and_Guidance_Library/
rgPolicy.nsf/0/dc94c3a46396950386256d5e006aed11/$FILE/Feb2503.pdf.
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Request To Withdraw NPRM: Probability Analysis Inconsistent With
Regulatory Requirements
Airlines for America and the Cargo Airline Association, in
consolidated comments (A4A/CAA), United Parcel Service (UPS), and FedEx
stated that the assumption of a single failure regardless of
probability is inconsistent with 14 CFR part 25 regulatory
requirements. The commenters referred to the phrase ``regardless of
probability'' associated with single failures. A4A/CAA and UPS
acknowledged that the term is used with single failures in FAA Advisory
Circular (AC) 25.981-1C,\2\ ``Fuel Tank Ignition Source Prevention
Guidelines,'' but since that term does not appear in 14 CFR
25.981(a)(3), the commenters considered its use arbitrary, possibly
introducing additional requirements not included in that section. FedEx
also considers a ``worst anticipated flight'' as a flight with a latent
failure. FedEx added that unless the remote likelihood of a latent
failure is considered under 14 CFR 25.981(a)(3), the probability of a
catastrophic event is exaggerated. A4A/CAA and UPS stated that the
``worst reasonably anticipated flight'' is a flight with a latent FQIS
failure and a high-flammability tank, and this ``latent plus one''
failure--regardless of probability of a single failure--is not
consistent with 14 CFR 25.981(a)(3).
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\2\ <a href="https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_25.981-1C.pdf">https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_25.981-1C.pdf</a>.
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The FAA infers that the commenters would like the NPRM withdrawn.
The FAA disagrees with this proposal, and disagrees with the
commenters' assertions regarding the intent of 14 CFR 25.981(a)(3). The
intent of the single failure clause in 14 CFR 25.981(a)(3) is to set a
general fail-safe minimum safety standard for the prevention of fuel
tank ignition sources. The intent of the latent failure plus single
failure clause in 14 CFR 25.981(a)(3) is to explicitly set a
requirement for a fail-safe configuration (with respect to ignition
sources) to be provided on flights that occur with any latent condition
that cannot be shown to be extremely remote. Such flights are
reasonably anticipated to occur multiple times in a fleet of aircraft
of a given type, and those flights are required to be fail safe. These
requirements were included in 14 CFR 25.981(a)(3) in recognition of the
fact that simply providing a system that meets the extremely improbable
average risk requirement of 14 CFR 25.1309(b) is not sufficient to
prevent all catastrophic accidents. Systems that provide dual
redundancy rather than triple redundancy, and that have one or both
features susceptible to latent failure conditions, may pass the average
risk test of 14 CFR 25.1309(b). However, such systems would not be fail
safe on flights with latent failures, and may have an average
probability of catastrophic failure--on those non-fail-safe flights--
that is 100 or even 1,000 times worse than the overall risk on an
average transport airplane flight. This would not meet the expectation
of the public or Congress for the level of safety on each transport
airplane flight. 14 CFR 25.981(a)(3) sets standards that are intended
to prevent such high-risk flights and non-fail-safe flights.
The intent of 14 CFR 25.981(a)(3) is clear from the plain language
of the rule. In every system safety analysis requirement in a 14 CFR
part 25 regulation where the FAA intends a probabilistic condition or
modifier to be associated with a requirement, that condition or
modifier is explicitly stated in the wording of the rule in qualitative
terms that are further defined in guidance material. Absence of such
wording is clear evidence of the absence of an intended probabilistic
condition or modifier. In other words, in the absence of a specific
probabilistic qualifier, the intent of prescriptive prohibition is that
it applies ``regardless of probability.''
The intent of 14 CFR 25.981(a)(3) with respect to the ``regardless
of probability'' intent questioned by the commenters was also stated
clearly in the preamble of the NPRM for 14 CFR 25.981, amendment 25-
102. That preamble to the NPRM stated, in pertinent part, as follows.
This proposal would also add a new paragraph (a)(3) to require
that a safety analysis be performed to demonstrate that the presence
of an ignition source in the fuel tank system could not result from
any single failure, from any single failure in combination with any
latent failure condition not shown to be extremely remote, or from
any combination of failures not shown to be extremely improbable.
These new requirements define three scenarios that must be addressed
in order to show compliance with the proposed paragraph (a)(3). The
first scenario is that any single failure, regardless of the
probability of occurrence of the failure, must not cause an ignition
source. The second scenario is that any single failure, regardless
of the probability occurrence, in combination with any latent
failure condition not shown to be at least extremely remote (i.e.,
not shown to be extremely remote or extremely improbable), must not
cause an ignition source. The third scenario is that any combination
of failures not shown to be
[[Page 7657]]
extremely improbable must not cause an ignition source.
The preamble to the final rule for amendment 25-102 made a nearly
identical statement, including the same uses of the phrase ``regardless
of probability.''
The FAA does not agree with FedEx's related comment that the
assumption of a preexisting failure on the worst anticipated flight
``exaggerates the probability of a catastrophic event.'' In fact,
FedEx's apparently preferred method to characterize the probability of
a catastrophic event as equal to the average probability of the event
on all flights fails to assess the degree to which risk is concentrated
on flights with latent failures, and simply does not assess the actual
risk on such flights. The FAA has previously determined, in the
promulgation of amendment 25-102, in development of the AD decision
policy for issues identified through SFAR 88 reviews, and in the
general assessment of potential unsafe conditions on transport
airplanes under the TARAM policy, that assessment of risk on the worst
anticipated flights is fundamental to providing a minimum acceptable
level of safety on each reasonably anticipated flight as expected by
Congress and the public.
No change to the AD was made in response to these comments.
Request To Withdraw NPRM: Reconsider Center Wing Fuel Tank Flammability
Exposure Time
A4A/CAA, UPS, and Airbus requested that the FAA withdraw the NPRM
based on their assertion that the current design of the center wing
fuel tank is safe. According to the commenters, Airbus has shown that
the center wing fuel tank does not meet the policy criteria set forth
for a high-flammability exposure time fuel tank in SFAR 88.
The FAA disagrees with the commenters' request. Airbus originally
submitted its flammability exposure time analysis in accordance with
FAA Policy Memorandum ANM100-2003-112-15, as requested by the FAA and
not in response to SFAR 88 since the submission was not a requirement
of SFAR 88. As a result of the original Airbus analysis, the center
wing fuel tanks on Model A300-600 and A310 series airplanes were
categorized as having high fleet average flammability exposure time. In
the resubmitted analysis, however, Airbus did not follow FAA Policy
Memorandum ANM100-2003-112-15, when it incorrectly adjusted the
standardized FAA Monte Carlo analysis to account for cargo-only
operations in the U.S. This resulted in a significant deviation from
the FAA Monte Carlo analysis used to consistently evaluate fleet
average flammability exposure time for numerous airplane models across
multiple manufacturers. Deviating from the standardized modeling
technique, as Airbus has done, nullifies the basis for comparison of
the Airbus analysis results to the 7-percent criterion established for
determining whether a fuel tank has high- or low-flammability exposure
time per the FAA Policy Memorandum ANM100-2003-112-15. As with any
standardized testing or analysis methods, deviating from the
standardized model and input affects the validity and applicability of
the standardized pass/fail criteria. The 7-percent criterion is valid
only when the standardized FAA Monte Carlo method is used without
deviation; for this reason, the FAA does not accept an analysis
developed with variables to account for specific fleet or subfleet
operations. The FAA, based on its application of Policy Memorandum
ANM100-2003-112-15, has therefore determined that it is necessary to
proceed with issuance of this final rule.
Request To Withdraw NPRM: No New Data Since Fuel Tank Flammability
Reduction (FTFR) Rulemaking
A4A/CAA and UPS requested that the FAA withdraw the NPRM based on a
lack of new data since the issuance of the FTFR rule (73 FR 42444, July
21, 2008). The commenters referred to the FTFR rule and decision to not
require flammability reduction means (FRM) for all-cargo airplanes, and
the FAA's intent to gather additional data and consideration of further
rulemaking if flammability of these airplanes is excessive. The
commenters also referred to the FAA's response to comments in the
preamble to the SNPRM for Docket No. FAA-2012-0187, which documented
the FAA's decision on applicability of FRM and cost estimates. The
commenters stated that the FAA response was misleading and not factual
since manufacturers did not begin detailed designs to address the
proposed unsafe condition until after the FTFR rule was published. The
commenters added that the FAA did not discuss other changes to the FQIS
system in the FTFR rule.
The FAA disagrees with the commenters' request. In the preamble to
the FTFR rule, the FAA indicated the possibility of later changing its
position and proposing inerting for cargo airplanes if later data shows
the flammability on cargo airplanes is excessive. The determination
that including cargo airplanes in the FTFR rule's requirement to
retrofit airplanes with FRM would not be cost effective was based in
part on the assumption that corrective actions would be required for
the FQIS unsafe condition identified under FAA Policy Memorandum
ANM100-2003-112-15. Since that determination, manufacturers have
updated their cost estimates based on subsequent detailed design work.
The FAA responded to similar comments in the preamble to the final rule
for AD 2016-07-07. The FAA has therefore determined that it is
necessary to proceed with this final rule.
Request To Withdraw NPRM: Arbitrary and Inconsistent Wire Separation
Standards
A4A/CAA, FedEx, and UPS requested that the FAA withdraw the NPRM
based on a lack of consistent design standards for FQIS wire
separation. The commenters assumed that the approved standard for the
retrofit is a 2-inch wire separation minimum, which the commenters
considered arbitrary and inconsistently applied. The commenters
reported that the amount of wiring capable of meeting that separation
standard varies widely among airplane models. A4A/CAA and UPS also
acknowledged that other separation methods were used in areas not
meeting the 2-inch wire separation requirement.
The FAA disagrees with the commenters' request to withdraw the
NPRM. Because of configuration differences between different airplane
designs, as the commenter also notes, the FAA has not defined a
universal minimum standard for wiring design, including wire
separation, as explained in paragraph 8.3.3 of AC 25.981-1D: \3\
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\3\ <a href="https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_25.981-1D.pdf">https://www.faa.gov/documentLibrary/media/Advisory_Circular/AC_25.981-1D.pdf</a>.
Wiring designs used on transport category airplanes vary
significantly between manufacturers and models; therefore, it is not
possible to define a specific, universal, separation distance, or
the characteristics of physical barriers between wire bundles, to
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protect critical wiring from damage.
AC 25.981-1D also notes the following:
Some areas of an airplane may have localized areas where
maintaining a general physical separation distance is not feasible.
This is especially true in smaller transport category airplanes or
in areas where wiring spans the wing-to-body join of larger
transport airplanes. In those areas that limit separation distance,
additional means of ensuring physical separation and protection of
the wiring may be necessary. Testing and/or analysis used to show
that the reduced separation distance is acceptable should be
conservative and consider the worst possible failure condition not
shown to be extremely improbable. The applicant should
[[Page 7658]]
substantiate that the means to achieve the reduced separation
provides the necessary level of protection for wire-related failures
and electromagnetic effects.
In addition, the FAA provided a detailed response to similar
comments in the preamble to the final rule for AD 2016-07-07. The FAA
has therefore determined that it is necessary to proceed with issuance
of this final rule.
Request To Withdraw NPRM: NPRM Arbitrary and Inconsistently Applied
A4A/CAA and UPS requested that the FAA withdraw the NPRM based on
the commenters' assertion that the NPRM is arbitrary and inconsistently
applied. The commenters noted that airplanes with FRM are not included
in the applicability, and the NPRM would therefore not fully address
the unsafe condition. The commenters added that the distinction between
high- and low-flammability exposure time fuel tanks as used in the NPRM
is arbitrary. The commenters stated that an arbitrary differentiation
of high/low flammability as decisional criteria for the need for
corrective action does not take into account the actual probability of
the impact of the difference in flammability on the potential of
catastrophic failure. The commenters also stated that allowing the
proposed alternative actions for cargo airplanes does not fully address
the unsafe condition in the NPRM. The commenters referenced the FAA's
response to comments in AD 2016-07-07 regarding this issue.
The FAA disagrees with the assertion that the NPRM is arbitrary and
inconsistent. The NPRM follows defined policy in FAA Policy Memorandum
ANM100-2003-112-15, and consistently applies the policy to several
airplane models with similar unsafe conditions, similar to AD 2016-07-
07. The FAA defined the difference between low- and high-flammability
exposure time fuel tanks based on recommendations from the Aviation
Rulemaking Advisory Committee Fuel Tank Harmonization Working Group
(FTHWG). The preamble to the final rule for amendment 25-102, which
amended 14 CFR 25.981, defines this difference:
The level of flammability defined in the proposal was
established based upon comparison of the safety record of center
wing fuel tanks that, in certain airplanes, are heated by equipment
located under the tank, and unheated fuel tanks located in the wing.
The FTHWG concluded that the safety record of fuel tanks located in
the wings was adequate and that if the same level could be achieved
in center wing fuel tanks, the overall safety objective would be
achieved.
In the response to comments in the preamble to the final rule for
AD 2016-07-07 referenced by the commenters, the FAA described why FRM
or alternative actions for cargo airplanes provide an acceptable level
of safety, even if they do not completely eliminate the non-compliance
with 14 CFR 25.981(a)(3).
The FAA has determined that it is necessary to proceed with
issuance of this final rule.
Request To Withdraw NPRM: Insufficient Justification for AD
Based on an assertion that the FAA did not sufficiently explain how
the unsafe condition justifies AD rulemaking, UPS requested that the
FAA withdraw the NPRM. UPS stated that the FTFR rule did not suggest
that any future modifications of FQIS systems had been considered. UPS
contended that all-cargo operators were surprised and prejudiced by
costly proposed FQIS modifications that are unsupported by both an
updated risk assessment and full cost/benefit analysis that consider
the pertinent facts. UPS alleged that the FAA did not fully explain or
justify its decision making for the NPRM, and concluded that the NPRM
is arbitrary and does not reflect properly reasoned agency action.
The FAA disagrees with the commenter's request. The justification
for this AD was extensively described in the NPRM, in response to
comments described elsewhere in this final rule, and in the AD
rulemaking actions related to AD 2016-07-07, as explained in the
response to ``Request to Withdraw NPRM: Probability Analysis
Inconsistent with Regulatory Requirements'' in this final rule. The FAA
has therefore determined that it is necessary to proceed with issuance
of this final rule.
Request for Safety Risk Assessment and Cost-Benefit Analysis
FedEx requested that a safety risk assessment and cost-benefit
analysis be done to justify the required modification. FedEx asserted
that the NPRM did not provide the reduction in probability of a fuel
tank explosion if the modification is done, but FedEx noted that
evidence should exist to support the modification since there can be
multiple modifications required, and a cost-benefit analysis should be
done showing that the modification provides an acceptable level of
safety.
The FAA disagrees with the commenter's request. This final rule
addresses an unsafe condition as described in 14 CFR part 39. The FAA
previously provided cost estimates in the NPRM and described why
corrective actions are necessary to address the unsafe condition. In
addition, the FAA's detailed response to similar comments and the
description of the FAA's risk assessment in the preamble of the SNPRM
for Docket No. FAA-2012-0187, and in the preamble to the final rule for
the subsequently issued AD 2016-07-07, adequately address these issues.
Therefore, the FAA has not changed this final rule regarding this
issue.
Request To Revise Description of Determination of Unsafe Condition
Airbus requested that the FAA revise the NPRM to state that the
unsafe condition is based on reviews by the FAA, not the manufacturer.
Based on the fuel tank safety reviews and its analysis of real-world
data specific to cargo aircraft operated in the U.S., Airbus concluded
that the ``latent plus one condition'' associated with a high-
flammability exposure time fuel tank does not exist.
The FAA partially agrees with the commenter's request. As
previously discussed, the FAA considers the center wing fuel tanks of
Model A300-600 and Model A310 airplanes as high-flammability exposure
time fuel tanks; therefore, the criteria for an unsafe condition are
met as described in FAA Policy Memorandum ANM100-2003-112-15. However,
the FAA agrees to clarify that the unsafe condition was determined by
the FAA's analysis of the manufacturer's fuel system reviews and has
revised this final rule accordingly.
Request To Remove Model A310-200
Airbus requested that the FAA remove Model A310-200 airplanes from
the applicability of the proposed AD. Airbus stated that no Model A310-
200 airplanes have been operational under 14 CFR part 135 since April
2016, and Airbus has no plans to develop modifications to the aircraft
wiring for those airplanes.
The FAA agrees with the commenter's request to remove Model A310-
200 airplanes from the applicability of the AD. Since the NPRM was
issued, all Model A310-200 airplanes have been removed from service.
The FAA has revised this AD accordingly.
Request To Include Service Information
Airbus reported that it is developing inspection service bulletins
for Model A300-600 and A310 series airplanes as a method of compliance
with paragraph (h)(1) of the proposed AD. Airbus also reported that it
is developing a modification service bulletin for Model A300-600 series
airplanes as a method
[[Page 7659]]
of compliance with paragraph (h)(2) of the proposed AD.
The FAA infers that Airbus would like the FAA to include this
service information in this AD. Because these service bulletins are not
yet approved or available, the FAA cannot identify them as the source
of service information for the referenced requirements in this AD.
However, if Airbus releases service information that adequately
addresses the unsafe condition regarding the inspection and/or
modification requirements, the FAA may consider the service information
as an alternative method of compliance (AMOC) for this AD. The FAA has
not changed this AD regarding this issue.
Request To Change Compliance Time
A4A/CAA, FedEx, and Airbus requested that the FAA extend the
compliance time from 60 months to 72 months for the modification
specified in the proposed AD. Airbus and FedEx stated that the
compliance time should match that of AD 2016-07-07 because the unsafe
condition and corrective actions are similar. Airbus stated that the
additional time is appropriate due to the modification's anticipated
complexity, development time and cost, cost of kits, and airplane
downtime. In addition, Airbus and FedEx both expressed concerns about
the feasibility of the modification due to the potential effects of
existing FQIS modifications through supplemental type certificates.
A4A/CAA stated that although service information was not yet available,
the compliance time should align with major maintenance schedules, but
should be not less than 72 months after service information is
available.
Conversely, NATCA recommended that the FAA reject requests for a
compliance time longer than 5 years as proposed in the NPRM. Assuming
final rule issuance in 2016, NATCA stated that a 5-year compliance time
would result in required compliance by 2021--25 years after the TWA
Flight 800 fuel tank explosion that led to the requirements in SFAR 88,
and 20 years after issuance of SFAR 88.
The FAA agrees with the commenters' requests to extend the
compliance time, and disagrees with NATCA's request. The FAA received
similar requests to extend the compliance time from several commenters
regarding the NPRMs for the FQIS modification on other airplanes. The
FAA disagrees with establishing a compliance time based on issuance of
the service information that is not yet approved or available. The FAA
has determined that a 72-month compliance time is appropriate and will
provide operators adequate time to prepare for and perform the required
modifications without excessive disruption of operations. The FAA has
determined that the requested moderate increase in compliance time will
continue to provide an acceptable level of safety. The FAA has changed
paragraphs (g) and (h)(2) of this AD accordingly.
Request To Clarify Certification Basis for Modification Requirements
NATCA recommended that the FAA revise paragraph (g) of the proposed
AD to clearly state that the required FQIS design changes must comply
with the fail-safe requirements of 14 CFR 25.901(c), amendment 25-46
(43 FR 50597, October 30, 1978), and 14 CFR 25.981(a) and (b),
amendment 25-102; NATCA added that these provisions are required by
SFAR 88.
The FAA infers that NATCA is proposing that the certification basis
of the design changes to the FQIS system design be at the amendment
levels cited above. The FAA further infers that NATCA proposes that the
FAA require the entire FQIS system design to comply at those amendment
levels rather than allowing only a portion of the system to comply with
those amendments. The FAA partially agrees with NATCA's request. The
FAA agrees that the design change must comply with the applicable
certification basis, because design changes are required to comply with
the applicable certification basis under part 21. The FAA disagrees,
however, with identifying the specific certification basis in this AD,
because it varies by design. In addition, the FAA previously identified
in the preamble of the SNPRM for AD 2016-07-07 in the response to
comments under ``Requests To Withdraw NPRM (77 FR 12506, March 1, 2012)
Based on Applicability'' that the option for cargo airplanes will
require a partial exemption from 14 CFR 25.901(c) and 25.981(a)(3). The
partial exemption is needed because portions of the FQIS would remain
unmodified, and the overall system would therefore still not fully
comply with those regulations. The FAA has already granted such
exemptions for other airplane models. Identifying these amendments as
required would also not take into account exceptions (reversions to
earlier versions of regulations) granted in the certification basis
under 14 CFR 21.101. The FAA has not changed this AD regarding this
issue.
Request To Address Unsafe Condition on All Fuel Tanks
NATCA recommended that the FAA require design changes that
eliminate unsafe FQIS failure conditions on all fuel tanks on the
affected models, regardless of fuel tank location or the percentage of
time the fuel tank is flammable. NATCA referred to four fuel tank
explosions in low-flammability exposure time fuel tanks identified by
the FAA during FTFR rulemaking. NATCA stated that neither FRM nor
alternative actions for cargo airplanes (e.g., BITE checks (checks of
built-in test equipment) followed by applicable repairs before further
flight and modification of the center fuel tank FQIS wiring within 72
months) would bring the airplane into full regulatory compliance. NATCA
added that the combination of failures described in the NPRM meets the
criteria for ``known combinations'' of failures that require corrective
action in FAA Policy Memorandum ANM100-2003-112-15.
The FAA disagrees with the commenter's request. The FAA has
determined that according to Policy Memorandum ANM100-2003-112-15, the
failure condition for the airplanes affected by this AD should not be
classified as a ``known combination.'' While the FQIS design
architecture is similar to that of the early Boeing Model 747
configuration that is suspected of contributing to the TWA Flight 800
fuel tank explosion, significant differences exist in the design of
FQIS components and wire installations between the affected Airbus SAS
models and the early Model 747 airplanes such that the intent of the
``known combinations'' provision for low-flammability fuel tanks in the
policy memorandum is not applicable. Therefore, this AD affects only
the identified Airbus airplanes with high-flammability exposure time
fuel tanks, as specified in paragraph (c) of this AD. The FAA provided
a detailed response to similar comments in the preamble of the final
rule for AD 2016-07-07. The FAA has not changed this final rule
regarding this issue.
Request To Require Modifications on All Production Airplanes
NATCA recommended that the FAA require designs that comply with 14
CFR 25.901(c) and 25.981(a)(3) on all newly produced transport
airplanes. NATCA stated that continuing to grant exemptions to 14 CFR
25.901(c), as amended by amendment 25-40 (42 FR 15042, March 17, 1977),
and 14 CFR 25.981(a)(3), as amended by amendment 25-102, has allowed
continued production of thousands of airplanes with this known unsafe
condition.
The FAA disagrees with the commenter's request. The recommendation
to require production airplanes to fully comply with 25.901(c) and
25.981(a)(3) is outside the scope of
[[Page 7660]]
this rulemaking. This AD applies only to Model A300-600 and Model A310
airplanes, which are no longer in production. The FAA has not changed
this final rule regarding this issue.
Request To Require Design Changes From Manufacturers
NATCA recommended that the FAA follow the agency's compliance and
enforcement policy to require manufacturers to develop the necessary
design changes soon enough to support operators' ability to comply with
the proposed requirements. NATCA noted that SFAR 88 required
manufacturers to develop all design changes for unsafe conditions
identified by their SFAR 88 design reviews by December 2002, or within
an additional 18 months if the FAA granted an extension.
The FAA acknowledges the commenter's concerns. However, any
enforcement action is outside the scope of this rulemaking. The FAA has
not changed this final rule regarding this issue.
Clarification of BITE Check Compliance Time
The FAA has revised paragraph (h)(1) of this AD to clarify the
compliance time for the BITE check relative to the requirement to
record the fault codes. The FAA recognized that operators might
interpret the proposed requirements for alternative actions for cargo
airplanes as allowing additional flights prior to performing the BITE
check after first recording the fault codes. The FAA intended for
operators to perform the BITE check immediately after recording the
fault codes to address both the fault codes that exist prior to
performing the BITE check and any new codes that are identified during
the BITE check.
Additional Compliance Time Change
For consistency with similar ADs related to FQIS, the FAA has
revised paragraph (h)(1) of this AD to change the repetitive interval
for recording the existing fault codes stored in the fuel quantity
indicating (FQI) computer and performing the BITE check from ``not to
exceed 650 flight hours'' to ``not to exceed 750 flight hours.'' The
FAA has determined that this change continues to provide an acceptable
level of safety.
Conclusion
The FAA reviewed the relevant data, considered the comments
received, and determined that air safety and the public interest
require adopting this final rule with the changes described previously
and minor editorial changes. The FAA has determined that these minor
changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
The FAA also determined that these changes will not increase the
economic burden on any operator or increase the scope of this final
rule.
Costs of Compliance
The FAA estimates that this AD affects 122 airplanes of U.S.
registry.
The FAA also estimates that it would take about 1,200 work-hours
per product to comply with the basic requirements of this AD. The
average labor rate is $85 per work-hour. The FAA has received no
definitive data that would enable us to provide cost estimates for the
parts needed to do the required actions. Based on these figures, The
FAA estimates the labor cost of this AD on U.S. operators to be
$12,444,000, or $102,000 per product.
The FAA has not received definitive information on the costs for
the alternative wire separation modification specified in this AD. The
cost for this action in similar rulemaking on other airplanes, however,
suggests that this modification could take about 74 work-hours, with
parts costing about $10,000, for a total estimated cost to U.S.
operators of $16,290 per product.
The FAA estimates that the repetitive FQIS tank circuit checks
associated with the alternative wire separation modification would take
about 1 work-hour per check. The FAA estimates the cost of this check
on U.S. operators to be $85 per product, per check.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
The FAA is issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to transport category airplanes and
associated appliances to the Director of the System Oversight Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Will not affect intrastate aviation in Alaska, and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2020-01-15 Airbus SAS: Amendment 39-19821; Docket No. FAA-2016-6143;
Product Identifier 2015-NM-028-AD.
(a) Effective Date
This AD is effective March 17, 2020.
(b) Affected ADs
None.
[[Page 7661]]
(c) Applicability
This AD applies to all Airbus SAS airplanes, certificated in any
category, identified in paragraphs (c)(1) through (5) of this AD.
(1) Model A300 B4-601, B4-603, B4-620, and B4-622 airplanes.
(2) Model A300 B4-605R and B4-622R airplanes.
(3) Model A300 F4-605R and F4-622R airplanes.
(4) Model A300 C4-605R Variant F airplanes.
(5) Model A310-304, -322, -324, and -325 airplanes.
(d) Subject
Air Transport Association (ATA) of America Code 28, Fuel.
(e) Unsafe Condition
This AD was prompted by the FAA's analysis of fuel system
reviews on the affected airplanes conducted by the manufacturer. The
FAA is issuing this AD to prevent ignition sources inside the center
fuel tank, which, in combination with flammable fuel vapors, could
result in a fuel tank explosion and consequent loss of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Modification
Within 72 months after the effective date of this AD, modify the
fuel quantity indicating system (FQIS) to prevent development of an
ignition source inside the center fuel tank due to electrical fault
conditions, using a method approved by the Manager, International
Section, Transport Standards Branch, FAA.
(h) Alternative Actions for Cargo Airplanes
For airplanes used exclusively for cargo operations: As an
alternative to the requirements of paragraph (g) of this AD, do the
actions specified in paragraphs (h)(1) and (h)(2) of this AD. To
exercise this alternative, operators must perform the first
inspection required under paragraph (h)(1) of this AD within 6
months after the effective date of this AD. To exercise this
alternative for airplanes returned to service after conversion of
the airplane from a passenger configuration to an all-cargo
configuration more than 6 months after the effective date of this
AD, operators must perform the first inspection required under
paragraph (h)(1) of this AD prior to further flight after the
conversion.
(1) Within 6 months after the effective date of this AD, record
the existing fault codes stored in the fuel quantity indicating
(FQI) computer, and before further flight thereafter, do a BITE
check (check of built-in test equipment) of the FQI computer, using
a method approved by the Manager, International Section, Transport
Standards Branch, FAA. If any fault code is recorded prior to the
BITE check or as a result of the BITE check, before further flight,
do all applicable repairs and repeat the BITE check until a
successful test is performed with no fault found, using a method
approved by the Manager, International Section, Transport Standards
Branch, FAA. Repeat these actions thereafter at intervals not to
exceed 750 flight hours. Modification as specified in paragraph
(h)(2) of this AD does not terminate the repetitive BITE check
requirement of this paragraph.
(2) Within 72 months after the effective date of this AD, modify
the airplane by separating FQIS wiring that runs between the FQI
computer and the center fuel tank wall penetrations, including any
circuits that might pass through a main fuel tank, from other
airplane wiring that is not intrinsically safe, using methods
approved by the Manager, International Section, Transport Standards
Branch, FAA.
(i) Alternative Methods of Compliance (AMOCs)
(1) The Manager, International Section, Transport Standards
Branch, FAA, has the authority to approve AMOCs for this AD, if
requested using the procedures found in 14 CFR 39.19. In accordance
with 14 CFR 39.19, send your request to your principal inspector or
local Flight Standards District Office, as appropriate. If sending
information directly to the manager of the International Section,
send it to the attention of the person identified in paragraph (j)
of this AD.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(j) Related Information
For more information about this AD, contact Dan Rodina,
Aerospace Engineer, International Section, Transport Standards
Branch, FAA, 2200 South 216th St., Des Moines, WA 98198; telephone
and fax 206-231-3225.
(k) Material Incorporated by Reference
None.
Issued on January 31, 2020.
Michael Kaszycki,
Acting Director, System Oversight Division, Aircraft Certification
Service.
[FR Doc. 2020-02512 Filed 2-10-20; 8:45 am]
BILLING CODE 4910-13-P
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