AD 2018-20-05
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 727-100 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 727-100C Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 727-200 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 727-200F Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 727C Series | Airworthiness Directives; The Boeing Company Airplanes |
Unsafe Condition
Cracking in the station 259.5 bulkhead frame web from the first stiffener above stringer S-10 to S-13 may lead to subsequent failure of the skin and cockpit window surround structure, and could result in rapid decompression.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Repetitive high frequency eddy current inspections and low frequency eddy current inspections for cracks of the station 259.5 bulkhead frame web from the first stiffener above S-10 to S-13, on the left and right sides of the airplane, and applicable on-condition actions.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
At intervals not to exceed 8,600 flight cycles.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
All The Boeing Company Model 727C, 727-100, 727-100C, 727-200, and 727-200F series airplanes.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for all The Boeing Company Model 727C, 727-100, 727-100C, 727-200, and 727-200F series airplanes. This AD was prompted by the results of a fleet survey, which revealed cracking in bulkhead frame webs at a certain body station. This AD requires repetitive inspections of the bulkhead frame web at a certain body station and applicable on-condition actions. We are issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to all The Boeing Company Model 727C, 727-100,
727-100C, 727-200, and 727-200F series airplanes, certificated in
any category.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 83, Number 189 (Friday, September 28, 2018)]
[Rules and Regulations]
[Pages 48915-48917]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2018-20917]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2018-0452; Product Identifier 2017-NM-150-AD; Amendment
39-19439; AD 2018-20-05]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are adopting a new airworthiness directive (AD) for all The
Boeing Company Model 727C, 727-100, 727-100C, 727-200, and 727-200F
series airplanes. This AD was prompted by the results of a fleet
survey, which revealed cracking in bulkhead frame webs at a certain
body station. This AD requires repetitive inspections of the bulkhead
frame web at a certain body station and applicable on-condition
actions. We are issuing this AD to address the unsafe condition on
these products.
DATES: This AD is effective November 2, 2018.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of November 2,
2018.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740-5600; telephone 562-797-1717; internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>. You may view this service information at the
FAA, Transport Standards Branch, 2200 South 216th St., Des Moines, WA.
For information on the availability of this material at the FAA, call
206-231-3195. It is also available on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2018-
0452.
Examining the AD Docket
You may examine the AD docket on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2018-
0452; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The address for Docket Operations (phone: 800-647-
5527) is Docket Operations, U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: George Garrido, Aerospace Engineer,
Airframe Section, FAA, Los Angeles ACO Branch, 3960 Paramount
Boulevard, Lakewood, CA 90712-4137; phone: 562-627-5232; fax: 562-627-
5210; email: <a href="/cdn-cgi/l/email-protection#f493919b869391da939586869d909bb4929595da939b82"><span class="__cf_email__" data-cfemail="f89f9d978a9f9dd69f998a8a919c97b89e9999d69f978e">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to all The Boeing Company
Model 727C, 727-100, 727-100C, 727-200, and 727-200F series airplanes.
The NPRM published in the Federal Register on May 29, 2018 (83 FR
24433). The NPRM was prompted by the results of a fleet survey on
retired Model 737 airplanes, which revealed cracking in bulkhead frame
webs at a certain body station. No cracks have been reported on Model
727 airplanes but Model 727 and Model 737 airplanes have a similar
frame installation at station 259.5. The NPRM proposed to require
repetitive inspections of the bulkhead frame web at a certain body
station and applicable on-condition actions.
[[Page 48916]]
We are issuing this AD to address cracking in the station 259.5
bulkhead frame web from the first stiffener above stringer S-10 to S-
13. Such cracking may lead to subsequent failure of the skin and
cockpit window surround structure, and could result in rapid
decompression.
Comments
We gave the public the opportunity to participate in developing
this final rule. The following presents the comments received on the
NPRM and the FAA's response to each comment.
Support for the NPRM
Boeing concurred with the NPRM.
Request To Specify Repetitive Inspection Interval
The commenter, Lynise Hogue, indicated that the reports mentioned
in the Discussion section of the NPRM revealed cracking in the bulkhead
frame of retired Boeing Model 737 airplanes but there was no evidence
of cracking in the bulkhead frame of Boeing Model 727 airplanes,
despite those airplanes having a similar frame installation. The
commenter stated this posed concerns and asked how often would ``. . .
said repetitive inspections be conducted?''
We infer the commenter is asking about the repetitive inspections
required by this AD and agree to clarify the inspection interval. As
stated in paragraph (g) of this AD inspections are done at the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin 727-53A0235 RB, dated October 12, 2017,
which is at intervals not to exceed 8,600 flight cycles. We have
determined that these intervals and inspections are adequate to address
the unsafe condition. This AD has not been changed in this regard.
Request To Clarify Unsafe Condition
The commenter, Lynise Hogue, inquired if the unsafe product was
confined to a certain batch or if it is an overall poor product. The
commenter further questioned that if it is indeed an overall poor
product, what measures other than an annual inspection are being taken
to prevent cracking in additional bulkhead frames.
We agree to clarify. Airplane maintenance and inspection programs
include many types of inspections, which are designed to detect and
address potential unsafe conditions. However, when those inspections
are not adequate to prevent an unsafe condition, we issue an AD to
address the identified unsafe condition, such as this one. We are
currently not planning additional rulemaking on other bulkhead frames.
However, as we obtain and analyze additional data, we might consider
further rulemaking. This AD has not been changed in this regard.
Request To Expand Applicability to All Boeing Airplanes
The commenter, Lynise Hogue, requested that we change the
applicability to all Boeing airplanes because the proposed AD addresses
``an unsafe condition that is likely to exist or develop on products
identified in this rulemaking action.'' The commenter provided no
further justification for the request.
We do not agree with the commenter's request to change the
applicability of this AD. The commenter has not provided any additional
data, views, or arguments to support this request. Furthermore, such a
change would expand the scope of this AD and therefore require
additional public review and delay issuance of this final rule. This AD
applies only to those airplanes affected by the identified unsafe
condition. We are currently not planning additional rulemaking for
other airplanes. However, as we obtain and analyze additional data, we
might consider further rulemaking. We have not changed this AD in this
regard.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this final rule as proposed, except for minor editorial changes. We
have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for addressing the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
Related Service Information Under 1 CFR Part 51
We reviewed Boeing Alert Requirements Bulletin 727-53A0235 RB,
dated October 12, 2017. The service information describes procedures
for repetitive high frequency eddy current inspections and low
frequency eddy current inspections for cracks of the station 259.5
bulkhead frame web from the first stiffener above S-10 to S-13, on the
left and right sides of the airplane, and applicable on-condition
actions. This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 106 airplanes of U.S. registry. We
estimate the following costs to comply with this AD:
Estimated Costs for Required Actions
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspections...................... 41 work-hours x $85 $0 $3,485 per $369,410 per
per hour = $3,485 inspection cycle. inspection cycle.
per inspection
cycle.
----------------------------------------------------------------------------------------------------------------
We have received no definitive data that would enable us to provide
cost estimates for the on-condition actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness
[[Page 48917]]
Division, but during this transition period, the Executive Director has
delegated the authority to issue ADs applicable to transport category
airplanes and associated appliances to the Director of the System
Oversight Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2018-20-05 The Boeing Company: Amendment 39-19439; Docket No. FAA-
2018-0452; Product Identifier 2017-NM-150-AD.
(a) Effective Date
This AD is effective November 2, 2018.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all The Boeing Company Model 727C, 727-100,
727-100C, 727-200, and 727-200F series airplanes, certificated in
any category.
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by the results of a fleet survey, which
revealed cracking in bulkhead frame webs at a certain body station.
We are issuing this AD to address cracking in the station 259.5
bulkhead frame web from the first stiffener above stringer S-10 to
S-13. Such cracking may lead to subsequent failure of the skin and
cockpit window surround structure, and could result in rapid
decompression.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Except as required by paragraph (h) of this AD: At the
applicable times specified in the ``Compliance'' paragraph of Boeing
Alert Requirements Bulletin 727-53A0235 RB, dated October 12, 2017,
do all applicable actions identified in, and in accordance with, the
Accomplishment Instructions of Boeing Alert Requirements Bulletin
727-53A0235 RB, dated October 12, 2017.
Note 1 to paragraph (g) of this AD: Guidance for accomplishing
the actions required by this AD can be found in Boeing Alert Service
Bulletin 727-53A0235, dated October 12, 2017, which is referred to
in Boeing Alert Requirements Bulletin 727-53A0235 RB, dated October
12, 2017.
(h) Exceptions to Service Information Specifications
(1) For purposes of determining compliance with the requirements
of this AD: Where Boeing Alert Requirements Bulletin 727-53A0235 RB,
dated October 12, 2017, uses the phrase ``the original issue date of
Requirements Bulletin 727-53A0235 RB,'' this AD requires using ``the
effective date of this AD.''
(2) Where Boeing Alert Requirements Bulletin 727-53A0235 RB,
dated October 12, 2017, specifies contacting Boeing, this AD
requires repair using a method approved in accordance with the
procedures specified in paragraph (j) of this AD.
(i) Special Flight Permit
Special flight permits, as described in Section 21.197 and
Section 21.199 of the Federal Aviation Regulations (14 CFR 21.197
and 21.199), may be issued to operate the airplane to a location
where the requirements of this AD can be accomplished, but
concurrence by the Manager, Los Angeles ACO Branch, FAA, is required
before issuance of the special flight permit.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Los Angeles ACO Branch, FAA, has the authority
to approve AMOCs for this AD, if requested using the procedures
found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your
request to your principal inspector or local Flight Standards
District Office, as appropriate. If sending information directly to
the manager of the certification office, send it to the attention of
the person identified in paragraph (k) of this AD. Information may
be emailed to: <a href="/cdn-cgi/l/email-protection#5a63771b141777161b1b1915771b17151977083f2b2f3f292e291a3c3b3b743d352c"><span class="__cf_email__" data-cfemail="caf3e78b8487e7868b8b8985e78b878589e798afbbbfafb9beb98aacababe4ada5bc">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Los Angeles ACO Branch, to make those findings. To be
approved, the repair method, modification deviation, or alteration
deviation must meet the certification basis of the airplane, and the
approval must specifically refer to this AD.
(k) Related Information
For more information about this AD, contact George Garrido,
Aerospace Engineer, Airframe Section, FAA, Los Angeles ACO Branch,
3960 Paramount Boulevard, Lakewood, CA 90712-4137; phone: 562-627-
5232; fax: 562-627-5210; email: <a href="/cdn-cgi/l/email-protection#7a1d1f15081d1f541d1b0808131e153a1c1b1b541d150c"><span class="__cf_email__" data-cfemail="dabdbfb5a8bdbff4bdbba8a8b3beb59abcbbbbf4bdb5ac">[email protected]</span></a>.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Requirements Bulletin 727-53A0235 RB, dated
October 12, 2017.
(ii) Reserved.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740-
5600; telephone 562-797-1717; internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
(4) You may view this service information at the FAA, Transport
Standards Branch, 2200 South 216th St., Des Moines, WA. For
information on the availability of this material at the FAA, call
206-231-3195.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Des Moines, Washington, on September 13, 2018.
Michael Kaszycki,
Acting Director, System Oversight Division, Aircraft Certification
Service.
[FR Doc. 2018-20917 Filed 9-27-18; 8:45 am]
BILLING CODE 4910-13-P
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Retrieved: Apr 6, 2026
Rights: U.S. Government Public Domain
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