AD 2018-07-16
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Austro | Various | Airworthiness Directives; Austro Engine GmbH Engines |
Unsafe Condition
Occurrences have been reported where, on some engines, turbocharger waste gate control rods were found broken and/or disconnected. Investigation results indicate that these failures were due to insufficient fatigue life or improper handling of the waste gate control rod and improper installation of the non spring loaded waste gate control rod circlip.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Replace the waste gate controller and the control rod circlip.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 50 flight hours or 2 months
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Affected Aircraft
All Austro Engine GmbH model E4 and E4P diesel piston engines.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for all Austro Engine GmbH model E4 and E4P diesel piston engines. This AD requires replacement of the waste gate controller and the control rod circlip. This AD was prompted by reports of broken or disconnected turbocharger waste gate control rods on some engines. We are issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to all Austro Engine GmbH model E4 and E4P
diesel piston engines.
Document Text
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[Federal Register Volume 83, Number 71 (Thursday, April 12, 2018)]
[Rules and Regulations]
[Pages 15733-15736]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2018-07540]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2018-0153; Product Identifier 2018-NE-03-AD; Amendment
39-19247; AD 2018-07-16]
RIN 2120-AA64
Airworthiness Directives; Austro Engine GmbH Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule; request for comments.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for all
Austro Engine GmbH model E4 and E4P diesel piston engines. This AD
requires replacement of the waste gate controller and the control rod
circlip. This AD was prompted by reports of broken or disconnected
turbocharger waste gate control rods on some engines. We are issuing
this AD to address the unsafe condition on these products.
DATES: This AD is effective April 27, 2018.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of April 27,
2018.
We must receive comments on this AD by May 29, 2018.
ADDRESSES: You may send comments, using the procedures found in 14 CFR
11.43 and 11.45, by any of the following methods:
<bullet> Federal eRulemaking Portal: Go to <a href="http://www.regulations.gov">http://www.regulations.gov</a>. Follow the instructions for submitting comments.
<bullet> Fax: 202-493-2251.
<bullet> Mail: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590.
<bullet> Hand Delivery: U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE, Washington, DC 20590, between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays.
For service information identified in this final rule, contact
Austro Engine GmbH, Rudolf-Diesel-Strasse 11, A-2700 Weiner Neustadt,
Austria; phone: +43 2622 23000; fax: +43 2622 23000-2711; internet:
www.austroengine.at. You may view this service information at the FAA,
Engine & Propeller Standards Branch, 1200 District Avenue, Burlington,
MA 01803. For information on the
[[Page 15734]]
availability of this material at the FAA, call 781-238-7759. It is also
available on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching
for and locating Docket No. FAA-2018-0153.
Examining the AD Docket
You may examine the AD docket on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2018-
0153; or in person at Docket Operations between 9 a.m. and 5 p.m.,
Monday through Friday, except Federal holidays. The AD docket contains
this final rule, the regulatory evaluation, any comments received, and
other information. The street address for the Docket Operations (phone:
800-647-5527) is listed above. Comments will be available in the AD
docket shortly after receipt.
FOR FURTHER INFORMATION CONTACT: Robert Green, Aerospace Engineer, ECO
Branch, FAA, 1200 District Avenue, Burlington, MA 01803; phone: 781-
238-7754; fax: 781-238-7199; email: <a href="/cdn-cgi/l/email-protection#780a171a1d0a0c561f0a1d1d16381e1919561f170e"><span class="__cf_email__" data-cfemail="b6c4d9d4d3c4c298d1c4d3d3d8f6d0d7d798d1d9c0">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
The European Aviation Safety Agency (EASA), which is the Technical
Agent for the Member States of the European Community, has issued EASA
AD 2017-0250, dated December 18, 2017 (referred to after this as the
MCAI), to address an unsafe condition for the specified products. The
MCAI states:
Occurrences have been reported where, on some engines,
turbocharger waste gate control rods were found broken and/or
disconnected. Investigation results indicate that these failures
were due to insufficient fatigue life or improper handling of the
waste gate control rod and improper installation of the non spring
loaded waste gate control rod circlip.
These conditions, if not corrected, could lead to improper
operation of the waste gate with consequent engine power loss,
possibly resulting in reduced control of the aeroplane.
To address these potential unsafe conditions, Austro Engine
designed a new spring loaded waste gate control rod circlip and
published Mandatory Service Bulletin (MSB) MSB-E4-022, later
revised, EASA AD No. 2017-0250 introducing a life limit for the
affected waste gate controllers and waste gate control rod circlips.
For the reason described above, this [EASA] AD requires
implementation of those life limits, and prohibits reinstallation of
non spring loaded circlips.
You may obtain further information by examining the MCAI in the AD
docket on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for
and locating Docket No. FAA-2018-0153.
Related Service Information Under 1 CFR Part 51
We reviewed Austro Engine Mandatory Service Bulletin (MSB) No. MSB-
E4-022/2, Rev. No. 2, November 27, 2017. The MSB describes procedures
for replacement of the waste gate controller and the control rod
circlip. This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Other Related Service Information
We also reviewed Austro Engine GmbH MSB No. MSB-E4-002/2, Rev. No.
2, dated April 1, 2015. This MSB describes E4 and E4P model engine
configurations.
FAA's Determination
This product has been approved by EASA, and is approved for
operation in the United States. Pursuant to our bilateral agreement
with the European Community, EASA has notified us of the unsafe
condition described in the MCAI and service information referenced
above. We are issuing this AD because we evaluated all the relevant
information provided by EASA and determined the unsafe condition
described previously is likely to exist or develop in other products of
the same type design.
AD Requirements
This AD requires replacement of the waste gate controller and the
control rod circlip.
FAA's Justification and Determination of the Effective Date
An unsafe condition exists that requires the immediate adoption of
this AD without providing an opportunity for public comments prior to
adoption. The FAA has found that the risk to the flying public
justifies waiving notice and comment prior to adoption of this rule
because the compliance time for the action is less than the time
required for public comment. The FAA has reviewed and agrees with
EASA's determination that certain affected waste gate controller and
control rod circlip must be replaced within 50 flight hours or 2
months. Failure to replace these parts within the required compliance
times could lead to improper operation of the waste gate controller
with consequent engine power loss and reduced control of the airplane.
Therefore, we find good cause that notice and opportunity for prior
public comment are impracticable. In addition, for the reason stated
above, we find that good cause exists for making this amendment
effective in less than 30 days.
Comments Invited
This AD is a final rule that involves requirements affecting flight
safety and was not preceded by notice and an opportunity for public
comment. However, we invite you to send any written data, views, or
arguments about this final rule. Send your comments to an address
listed under the ADDRESSES section. Include the docket number FAA-2018-
0153 and Product Identifier 2018-NE-03-AD at the beginning of your
comments. We specifically invite comments on the overall regulatory,
economic, environmental, and energy aspects of this final rule. We will
consider all comments received by the closing date and may amend this
final rule because of those comments.
We will post all comments we receive, without change, to <a href="http://www.regulations.gov">http://www.regulations.gov</a>, including any personal information you provide. We
will also post a report summarizing each substantive verbal contact we
receive about this final rule.
Costs of Compliance
We estimate that this AD affects 211 engines installed on airplanes
of U.S. registry.
We estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost per Cost on U.S.
Action Labor cost Parts cost product operators
----------------------------------------------------------------------------------------------------------------
Replace Turbocharger Waste Gate 1.5 work-hours x $85 per $235 $362.50 $76,488
Controller and Circlip. hour = $127.50.
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[[Page 15735]]
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to engines, propellers, and
associated appliances to the Manager, Engine and Propeller Standards
Branch, Policy and Innovation Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2018-07-16 Austro Engine GmbH Engines: Amendment 39-19247; Docket
No. FAA-2018-0153; Product Identifier 2018-NE-03-AD.
(a) Effective Date
This AD is effective April 27, 2018.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all Austro Engine GmbH model E4 and E4P
diesel piston engines.
(d) Subject
Joint Aircraft System Component (JASC) Code 8560, Reciprocating
Engine Supercharger.
(e) Unsafe Condition
This AD was prompted by reports of broken or disconnected
turbocharger waste gate control rods on some engines. We are issuing
this AD to prevent failure of the turbocharger waste gate control
rod. The unsafe condition, if not addressed, could result in loss of
engine thrust control and reduced control of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Required Actions
Within the compliance times identified in Table 1 to paragraph
(g) of this AD, and thereafter at intervals not to exceed 250 flight
hours (FHs), replace the waste gate controller and control rod
circlip in accordance with the Accomplishment Instructions,
Paragraph 2.1, of Austro Engine GmbH Mandatory Service Bulletin
(MSB) No. MSB-E4-022/2, Rev. No. 2, dated November 27, 2017.
[GRAPHIC] [TIFF OMITTED] TR12AP18.002
(h) Installation Prohibition
Do not install on any engine a non-spring loaded waste gate
control rod circlip, part number DIN6799-5, after the effective date
of this AD.
(i) Definitions
For the purpose of this AD, a Group 1 engine is an Austro Engine
GmbH model E4-B or E4-C engine installed on a DA 42 M-NG airplane
with external containers or an E4-A engine. A Group 2 engine is any
other Austro Engine GmbH model E4 and E4P engine.
(j) Credit for Previous Actions
You may take credit for replacement of the waste gate controller
and control rod circlip required by paragraph (g) of this AD if you
performed this action before the effective date of this AD using
earlier versions of Austro Engine MSB No. MSB-E4-022.
[[Page 15736]]
(k) Alternative Methods of Compliance (AMOCs)
(1) The Manager, ECO Branch, FAA, has the authority to approve
AMOCs for this AD, if requested using the procedures found in 14 CFR
39.19. In accordance with 14 CFR 39.19, send your request to your
principal inspector or local Flight Standards District Office, as
appropriate. If sending information directly to the manager of the
certification office, send it to the attention of the person
identified in paragraph (l)(1) of this AD. You may email your
request to: <a href="/cdn-cgi/l/email-protection#01404f442c40452c404c4e42416760602f666e77"><span class="__cf_email__" data-cfemail="4809060d65090c650905070b082e2929662f273e">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(l) Related Information
(1) For more information about this AD, contact Robert Green,
Aerospace Engineer, ECO Branch, FAA, 1200 District Avenue,
Burlington, MA 01803; phone: 781-238-7754; fax: 781-238-7199; email:
<a href="/cdn-cgi/l/email-protection#65170a070017114b021700000b250304044b020a13"><span class="__cf_email__" data-cfemail="aedcc1cccbdcda80c9dccbcbc0eec8cfcf80c9c1d8">[email protected]</span></a>.
(2) Refer to European Aviation Safety Agency (EASA) AD 2017-
0250, dated December 18, 2017, for more information. You may examine
the EASA AD in the AD docket on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating it in Docket No.
FAA-2018-0153.
(m) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Austro Engine GmbH Mandatory Service Bulletin No. MSB-E4-
022/2, Rev. No. 2, dated November 27, 2017.
(ii) Reserved.
(3) For Austro Engine GmbH service information identified in
this AD, contact Austro Engine GmbH, Rudolf-Diesel-Strasse 11, A-
2700 Weiner Neustadt, Austria; phone: +43 2622 23000; fax: +43 2622
23000-2711; internet: www.austroengine.at.
(4) You may view this service information at FAA, Engine &
Propeller Standards Branch, 1200 District Avenue, Burlington, MA.
For information on the availability of this material at the FAA,
call 781-238-7759.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Burlington, Massachusetts, on April 3, 2018.
Robert J. Ganley,
Manager, Engine and Propeller Standards Branch, Aircraft Certification
Service.
[FR Doc. 2018-07540 Filed 4-11-18; 8:45 am]
BILLING CODE 4910-13-P
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Retrieved: Apr 6, 2026
Rights: U.S. Government Public Domain
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