AD 2017-26-07
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 757-200 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 757-200CB Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 757-300 Series | Airworthiness Directives; The Boeing Company Airplanes |
Unsafe Condition
fatigue cracking found in the fuselage frame web at station (STA) 1681, below the floor line at stringer S-17L
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
inspect the fuselage frame for existing repairs, repetitive inspections of the frame, and applicable repairs
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 50 flight hours
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
The Boeing Company Model 757-200, -200CB, and -300 series airplanes
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for certain The Boeing Company Model 757-200, -200CB, and -300 series airplanes. This AD was prompted by a report of fatigue cracking found in a certain fuselage frame web. This AD requires inspection of the fuselage frame for existing repairs, repetitive inspections of the frame, and applicable repairs. We are issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
(1) This AD applies to The Boeing Company Model 757-200, -200CB,
and -300 series airplanes, certificated in any category, as
identified in Boeing Alert Service Bulletin 757-53A0100, Revision 1,
dated September 14, 2017.
(2) Installation of Supplemental Type Certificate (STC)
ST01518SE (http://rgl.faa.gov/Regulatory_and_Guidance_Library/
rgstc.nsf/0/312bc296830a925c86257c85006d1b1f/$FILE/ST01518SE.pdf)
does not affect the ability to accomplish the actions required by
this AD. Therefore, for airplanes on which STC ST01518SE is
installed, a ``change in product'' alternative method of compliance
(AMOC) approval request is not necessary to comply with the
requirements of 14 CFR 39.17.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 83, Number 2 (Wednesday, January 3, 2018)]
[Rules and Regulations]
[Pages 229-232]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2017-28148]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2017-0519; Product Identifier 2017-NM-001-AD; Amendment
39-19138; AD 2017-26-07]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are adopting a new airworthiness directive (AD) for certain
The Boeing Company Model 757-200, -200CB, and -300 series airplanes.
This AD was prompted by a report of fatigue cracking found in a certain
fuselage frame web. This AD requires inspection of the fuselage frame
for existing repairs, repetitive inspections of the frame, and
applicable repairs. We are issuing this AD to address the unsafe
condition on these products.
DATES: This AD is effective February 7, 2018.
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of February 7,
2018.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740; telephone 562-797-1717; internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
You may view this service information at the FAA, Transport Standards
Branch, 1601 Lind Avenue SW, Renton, WA. For information on the
availability of this material at the FAA, call 425-227-1221. It is also
available on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching
for and locating Docket No. FAA-2017-0519.
Examining the AD Docket
You may examine the AD docket on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2017-
0519; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this final rule, the regulatory evaluation, any comments
received, and other information. The address for the Docket Office
(phone: 800-647-5527) is Docket Management Facility, U.S. Department of
Transportation, Docket Operations, M-30, West Building Ground Floor,
Room W12-140, 1200 New Jersey Avenue SE, Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Muoi Vuong, Aerospace Engineer,
Airframe Section, FAA, Los Angeles ACO Branch, 3960 Paramount
Boulevard, Lakewood, CA 90712-4137; phone: 562-627-5205; fax: 562-627-
5210; email: <a href="/cdn-cgi/l/email-protection#f499819b9dda82819b9a93b4929595da939b82"><span class="__cf_email__" data-cfemail="761b03191f5800031918113610171758111900">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to certain The Boeing Company
Model 757-200, -200CB, and -300 series airplanes. The NPRM published in
the Federal Register on June 2, 2017 (82 FR 25550). The NPRM was
prompted by a report of fatigue cracking found in the fuselage frame
web at station (STA) 1681, below the floor line at stringer S-17L. The
NPRM proposed to require inspection of the fuselage frame for existing
repairs, repetitive inspections of the frame, and applicable repairs.
We are issuing this AD to detect and correct cracking of the fuselage
frame at STA 1681, which could result in reduced structural integrity
of the airplane.
Comments
We gave the public the opportunity to participate in developing
this final rule. The following presents the comments received on the
NPRM and the FAA's response to each comment.
Support for the NPRM
United Airlines agreed with the content of the NPRM, and has
started the proposed inspections.
FedEx's fleet of Model 757-200 airplanes was converted by VT Mobile
Aerospace Engineering, Inc. (VT MAE), supplemental type certificate
(STC) ST03562AT to a configuration similar to that of Boeing Model 757-
200SF airplanes, and is no longer configured as passenger airplanes.
FedEx stated, however, that per the VT MAE comments to the NPRM, the AD
would still be effective for the converted FedEx fleet. FedEx noted
that VT MAE has recommended that the airplane configuration groups
identified in Boeing Alert Service Bulletin 757-53A0100, dated November
14, 2016, apply to the FedEx fleet. FedEx stated that it agrees with
the airplane configuration groups cited by VT MAE and will comply with
the actions in the proposed AD accordingly.
Request To Reference the Latest Service Information
Boeing asked that we add Boeing Alert Service Bulletin 757-53A0100,
Revision 1, dated September 14, 2017, to paragraphs (c), (g), (h)(1),
and (h)(2) of the proposed AD as an alternative to using Boeing Alert
Service Bulletin 757-53A0100, dated November 14, 2016 (referenced in
the NPRM as the appropriate source of service information for
accomplishing the actions). Boeing stated that the revised service
information provides alternative inspections that allow longer
inspection intervals.
[[Page 230]]
We agree that this final rule should refer to the latest service
information. Since we issued the NPRM, Boeing has released Boeing Alert
Service Bulletin 757-53A0100, Revision 1, dated September 14, 2017. No
additional work is necessary on airplanes on which the actions were
performed before the effective date of this AD using Boeing Alert
Service Bulletin 757-53A0100, dated November 14, 2016. We have
therefore revised paragraphs (c), (g), (h)(1), and (h)(2) of this AD to
refer to Boeing Alert Service Bulletin 757-53A0100, Revision 1, dated
September 14, 2017. We have also added paragraph (i) to this AD to
provide credit for using Boeing Alert Service Bulletin 757-53A0100,
dated November 14, 2016, to accomplish the required actions before the
effective date of this AD, and redesignated subsequent paragraphs
accordingly.
Effect of Winglets on Accomplishment of the Proposed Actions
Aviation Partners Boeing stated that accomplishing the STC
ST01518SE does not affect compliance with the actions specified in the
NPRM.
We agree with the commenter. We have redesignated paragraph (c) of
the proposed AD as paragraph (c)(1) and added paragraph (c)(2) to this
AD to state that installation of STC ST01518SE does not affect the
ability to accomplish the actions required by this AD. Therefore, for
airplanes on which STC ST01518SE is installed, a ``change in product''
alternative method of compliance (AMOC) approval request is not
necessary to comply with the requirements of 14 CFR 39.17.
Request To Clarify Exception Paragraph
Delta Air Lines (Delta) asked that we clarify the following
compliance time exception specified by paragraph (h)(1) of the proposed
AD: ``Where Boeing Alert Service Bulletin 757-53A0100, dated November
14, 2016, uses the phrase `after the original issue of this service
bulletin' for determining compliance, for purposes of this AD,
compliance is based on the effective date of this AD.'' Delta noted
that the allowance for the phrase ``after the effective date of this
AD'' could not strictly be applied without requesting further
clarification in accordance with paragraph (i) of the proposed AD.
Delta recommended that this phrase match the language specified in the
referenced service bulletin.
We agree with the commenter's request. We have revised the language
in paragraph (h)(1) of this AD to address the commenter's concern.
Request To Change Repair Procedures
FedEx asked that we revise the NPRM to specify that after repairs
are done due to a crack finding, repetitive inspections be required
only as based on the original equipment manufacturer (OEM), STC holder,
or FAA requirements of the repair. FedEx also asked that the repetitive
inspections be terminated for the portion of the inspection area
covered by the repair. FedEx stated that Boeing Alert Service Bulletin
757-53A0100, dated November 14, 2016, specifies repetitive high
frequency eddy current inspections in accordance with the applicable
figure in the referenced service information, regardless of whether a
repair is installed due to a crack finding. FedEx added that if a
repair is installed due to a crack finding, repetitive inspections of
the repair are required in accordance with the OEM/STC holder and FAA
requirements.
We agree to provide clarification describing why the commenter's
request to revise the NPRM is not necessary. The service bulletin is
written such that the affected area is first inspected to determine if
any repairs have been installed prior to the service bulletin. If an
existing repair is found, then instructions are provided to contact
Boeing for evaluation of the repair, to receive inspection
instructions, and to do the inspection instructions. Paragraph (h)(2)
of this AD requires that instructions received from Boeing are approved
in accordance with AMOC procedures per paragraph (j) of this AD. The
service bulletin then proceeds to address affected areas where an
existing repair (as described above) does not exist by providing
instructions to perform certain inspections to determine if a crack
exists. When a crack is found, the service bulletin specifies to
contact Boeing for repair instructions, do the repair, and then perform
a repetitive inspection after a certain number of flight cycles for any
crack in areas with no existing frame repair. These instructions must
also be approved, per paragraph (h)(2) of this AD, in accordance with
AMOC procedures per paragraph (j) of this AD. If a repair has been
performed as a result of the previous inspection, the repetitive
inspection is to be performed around the repair, but not of the repair
itself. There are no repetitive inspections of the repairs specifically
called out in the service bulletin. Each repetitive inspection in
Tables 1 through Table 5 typically states at the end of the action,
``in areas with no existing frame repair.'' As clarified above, this
means to inspect the area around the existing frame repair. Therefore,
there is no need to terminate the repetitive inspections within the
service bulletin for the portion of the inspection area now covered by
a repair. However, as previously stated, inspections of the repairs
themselves will be addressed by AMOC. We have not changed this AD in
this regard.
Request To Add Information Notice to Service Information
FedEx asked that Boeing Alert Service Bulletin Information Notice
757-53A0100 IN 01, dated December 15, 2016, be referenced in the
proposed AD. FedEx stated that IN 01 contains corrections to Boeing
Alert Service Bulletin 757-53A0100, dated November 14, 2016.
We do not agree with the commenter's request. Boeing Alert Service
Bulletin Information Notice 757-53A0100 IN 01, dated December 15, 2016,
contains corrections to errors in Boeing Alert Service Bulletin 757-
53A0100, dated November 14, 2016, but contains no technical changes.
Those corrections are included in Boeing Alert Service Bulletin 757-
53A0100, Revision 1, dated September 14, 2017, which, as explained
previously, is referenced in this AD; therefore, we have not changed
this AD in this regard.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this final rule with the changes described previously and minor
editorial changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this final
rule.
Related Service Information Under 1 CFR Part 51
We reviewed Boeing Alert Service Bulletin 757-53A0100, Revision 1,
dated September 14, 2017. The service information describes procedures
for inspection of the fuselage frame for existing frame and floor beam
repairs, repetitive high frequency eddy current inspections for
cracking in any area with no existing frame repair, and repetitive high
and low frequency eddy current inspections for cracking in any area
with no existing frame or floor beam repair; and repair. This service
[[Page 231]]
information is reasonably available because the interested parties have
access to it through their normal course of business or by the means
identified in the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 606 airplanes of U.S. registry. We
estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspection for existing frame and 1 work-hour x $85 $0 $85................ $51,510.
floor beam repairs. per hour = $85.
Repetitive inspections........... Up to 32 work-hours $0 Up to $2,720 per Up to $1,648,320
x $85 per hour = inspection cycle. per inspection
up to $2,720 per cycle.
inspection cycle.
----------------------------------------------------------------------------------------------------------------
We have received no definitive data that would enable us to provide
cost estimates for the on-condition repair specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to transport category airplanes to
the Director of the System Oversight Division.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2017-26-07 The Boeing Company: Amendment 39-19138; Docket No. FAA-
2017-0519; Product Identifier 2017-NM-001-AD.
(a) Effective Date
This AD is effective February 7, 2018.
(b) Affected ADs
None.
(c) Applicability
(1) This AD applies to The Boeing Company Model 757-200, -200CB,
and -300 series airplanes, certificated in any category, as
identified in Boeing Alert Service Bulletin 757-53A0100, Revision 1,
dated September 14, 2017.
(2) Installation of Supplemental Type Certificate (STC)
ST01518SE (http://rgl.faa.gov/Regulatory_and_Guidance_Library/
rgstc.nsf/0/312bc296830a925c86257c85006d1b1f/$FILE/ST01518SE.pdf)
does not affect the ability to accomplish the actions required by
this AD. Therefore, for airplanes on which STC ST01518SE is
installed, a ``change in product'' alternative method of compliance
(AMOC) approval request is not necessary to comply with the
requirements of 14 CFR 39.17.
(d) Subject
Air Transport Association (ATA) of America Code 53; Fuselage.
(e) Unsafe Condition
This AD was prompted by a report of fatigue cracking found in
the fuselage frame web at station (STA) 1681. We are issuing this AD
to detect and correct cracking of the fuselage frame at STA 1681,
which could result in reduced structural integrity of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Actions Required for Compliance
Except as required by paragraph (h) of this AD: Do all
applicable actions identified as required for compliance (RC) in,
and in accordance with, the Accomplishment Instructions of Boeing
Alert Service Bulletin 757-53A0100, Revision 1, dated September 14,
2017. Do the actions at the applicable times specified in paragraph
1.E., ``Compliance,'' of Boeing Alert Service Bulletin 757-53A0100,
Revision 1, dated September 14, 2017.
(h) Exceptions
(1) For purposes of determining compliance with the requirements
of this AD, the phrase ``the effective date of this AD'' may be
substituted for ``the original issue date of this service bulletin''
as specified in Boeing Alert Service Bulletin 757-53A0100, Revision
1, dated September 14, 2017.
(2) Where Boeing Alert Service Bulletin 757-53A0100, Revision 1,
dated September 14, 2017, specifies contacting Boeing for
[[Page 232]]
instructions, and specifies that action as RC: This AD requires
using a method approved in accordance with the procedures specified
in paragraph (j) of this AD.
(i) Credit for Previous Actions
This paragraph provides credit for the actions specified in
paragraph (g) of this AD, if those actions were performed before the
effective date of this AD using Boeing Alert Service Bulletin 757-
53A0100, dated November 14, 2016.
(j) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Los Angeles ACO Branch, FAA, has the authority
to approve AMOCs for this AD, if requested using the procedures
found in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your
request to your principal inspector or local Flight Standards
District Office, as appropriate. If sending information directly to
the manager of the certification office, send it to the attention of
the person identified in paragraph (k)(1) of this AD. Information
may be emailed to <a href="/cdn-cgi/l/email-protection#1b22365a555636575a5a5854365a56545836497e6a6e7e686f685b7d7a7a357c746d"><span class="__cf_email__" data-cfemail="5e67731f101373121f1f1d11731f13111d730c3b2f2b3b2d2a2d1e383f3f70393128">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Los Angeles ACO Branch, to make those findings. To be
approved, the repair method, modification deviation, or alteration
deviation must meet the certification basis of the airplane, and the
approval must specifically refer to this AD.
(4) Except as required by paragraph (h)(2) of this AD: For
service information that contains steps that are labeled as RC, the
provisions of paragraphs (j)(4)(i) and (j)(4)(ii) of this AD apply.
(i) The steps labeled as RC, including substeps under an RC step
and any figures identified in an RC step, must be done to comply
with the AD. If a step or substep is labeled ``RC Exempt,'' then the
RC requirement is removed from that step or substep. An AMOC is
required for any deviations to RC steps, including substeps and
identified figures.
(ii) Steps not labeled as RC may be deviated from using accepted
methods in accordance with the operator's maintenance or inspection
program without obtaining approval of an AMOC, provided the RC
steps, including substeps and identified figures, can still be done
as specified, and the airplane can be put back in an airworthy
condition.
(k) Related Information
(1) For more information about this AD, contact Muoi Vuong,
Aerospace Engineer, Airframe Section, FAA, Los Angeles ACO Branch,
3960 Paramount Boulevard, Lakewood, CA 90712-4137; phone: 562-627-
5205; fax: 562-627-5210; email: <a href="/cdn-cgi/l/email-protection#c4a9b1abadeab2b1abaaa384a2a5a5eaa3abb2"><span class="__cf_email__" data-cfemail="6409110b0d4a12110b0a03240205054a030b12">[email protected]</span></a>.
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (l)(3) and (l)(4) of this AD.
(l) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Service Bulletin 757-53A0100, Revision 1, dated
September 14, 2017.
(ii) Reserved.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740;
telephone 562-797-1717; internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
(4) You may view this service information at the FAA, Transport
Standards Branch, 1601 Lind Avenue SW, Renton, WA. For information
on the availability of this material at the FAA, call 425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Renton, Washington, on December 14, 2017.
Jeffrey E. Duven,
Director, System Oversight Division, Aircraft Certification Service.
[FR Doc. 2017-28148 Filed 1-2-18; 8:45 am]
BILLING CODE 4910-13-P
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