AD 2017-19-26
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 737-600 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 737-700 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 737-700C Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 737-800 Series | Airworthiness Directives; The Boeing Company Airplanes |
| aircraft | The Boeing Company | 737-900 Series | Airworthiness Directives; The Boeing Company Airplanes |
Unsafe Condition
The upper skin panel at the chem-milled step above the lap joint is subject to widespread fatigue damage (WFD) if the modification was installed after 30,000 total flight cycles.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Inspect for cracks along the chem-milled steps of the fuselage skin and detect missing or loose fasteners in the area of the preventive modification or repairs. Replace the time-limited repair with a permanent repair, if applicable. Perform applicable corrective actions to end certain repetitive inspections. Reduce post-modification inspection compliance times and add repetitive inspections for modified airplanes.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within the specified compliance times outlined in the service information or previously approved AMOC, whichever occurs first.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
The Boeing Company Model 737-600, -700, -700C, -800, and -900 series airplanes with fewer than 30,000 total flight cycles.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are superseding Airworthiness Directive (AD) 2008-12-04, which applied to certain The Boeing Company Model 737-600, -700, -700C, -800, and -900 series airplanes. AD 2008-12-04 required various repetitive inspections to detect cracks along the chem-milled steps of the fuselage skin, and to detect missing or loose fasteners in the area of a certain preventive modification or repairs; replacement of the time-limited repair with a permanent repair, if applicable; and applicable corrective actions which would end certain repetitive inspections. This AD reduces the post-modification inspection compliance times, limits installation of the preventive modification to airplanes with fewer than 30,000 total flight cycles, and adds repetitive inspections for modified airplanes. This AD was prompted by an evaluation by the design approval holder (DAH) that indicated that the upper skin panel at the chem-milled step above the lap joint is subject to widespread fatigue damage (WFD) if the modification was installed after 30,000 total flight cycles. We are issuing this AD to address the unsafe condition on these products.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
(1) This AD applies to The Boeing Company Model 737-600, -700, -
700C, -800, and -900 series airplanes, certificated in any category,
as identified in Boeing Alert Service Bulletin 737-53A1232, Revision
3, dated July 27, 2015.
(2) Installation of Supplemental Type Certificate (STC)
ST00830SE [<a href="http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/184DE9A71EC3FA5586257EAE00707DA6?OpenDocument&Highlight=st00830se">http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/184DE9A71EC3FA5586257EAE00707DA6?OpenDocument&Highlight=st00830se</a>]
does not affect the ability to accomplish the actions required by
this AD. Therefore, for airplanes on which STC ST00830SE is
installed, a ``change in product'' alternative method of compliance
(AMOC) approval request is not necessary to comply with the
requirements of 14 CFR 39.17.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 82, Number 184 (Monday, September 25, 2017)]
[Rules and Regulations]
[Pages 44504-44509]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2017-20114]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2016-9301; Product Identifier 2015-NM-193-AD; Amendment
39-19056; AD 2017-19-26]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Airplanes
AGENCY: Federal Aviation Administration (FAA), Department of
Transportation (DOT).
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are superseding Airworthiness Directive (AD) 2008-12-04,
which applied to certain The Boeing Company Model 737-600, -700, -700C,
-800, and -900 series airplanes. AD 2008-12-04 required various
repetitive inspections to detect cracks along the chem-milled steps of
the fuselage skin, and to detect missing or loose fasteners in the area
of a certain preventive modification or repairs; replacement of the
time-limited repair with a permanent repair, if applicable; and
applicable corrective actions which would end certain repetitive
inspections. This AD reduces the post-modification inspection
compliance times, limits installation of the preventive modification to
airplanes with fewer than 30,000 total flight cycles, and adds
repetitive inspections for modified airplanes. This AD was prompted by
an evaluation by the design approval holder (DAH) that indicated that
the upper skin panel at the chem-milled step above the lap joint is
subject to widespread fatigue damage (WFD) if the modification was
installed after 30,000 total flight cycles. We are issuing this AD to
address the unsafe condition on these products.
DATES: This AD is effective October 30, 2017.
[[Page 44505]]
The Director of the Federal Register approved the incorporation by
reference of a certain publication listed in this AD as of October 30,
2017.
ADDRESSES: For service information identified in this final rule,
contact Boeing Commercial Airplanes, Attention: Contractual & Data
Services (C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA
90740; telephone 562-797-1717; Internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
You may view this referenced service information at the FAA, Transport
Standards Branch, 1601 Lind Avenue SW., Renton, WA. For information on
the availability of this material at the FAA, call 425-227-1221. It is
also available on the internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by
searching for and locating Docket No. FAA-2016-9301.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2016-
9301; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the regulatory evaluation, any comments received, and
other information. The address for the Docket Office (phone: 800-647-
5527) is Docket Management Facility, U.S. Department of Transportation,
Docket Operations, M-30, West Building Ground Floor, Room W12-140, 1200
New Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Alan Pohl, Aerospace Engineer,
Airframe Section, FAA, Seattle ACO Branch, 1601 Lind Avenue SW.,
Renton, WA 98057-3356; phone: 425-917-6450; fax: 425-917-6590; email:
<a href="/cdn-cgi/l/email-protection#96f7faf7f8b8e6f9fefad6f0f7f7b8f1f9e0"><span class="__cf_email__" data-cfemail="7d1c111c13530d1215113d1b1c1c531a120b">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 to supersede AD 2008-12-04, Amendment 39-15547 (73 FR 32991,
June 11, 2008) (``AD 2008-12-04''). AD 2008-12-04 applied to certain
The Boeing Company Model 737-600, -700, -700C, -800, and -900 series
airplanes. The NPRM published in the Federal Register on November 22,
2016 (81 FR 83745) (``the NPRM''). The NPRM was prompted by an
evaluation by the DAH that indicated that the upper skin panel at the
chem-milled step above the lap joint is subject to WFD if the
modification was installed after 30,000 total flight cycles. The NPRM
proposed to continue to require various repetitive inspections to
detect cracks along the chem-milled steps of the fuselage skin, and to
detect missing or loose fasteners in the area of the preventive
modification or repairs; replacement of the time-limited repair with a
permanent repair, if applicable; and applicable corrective actions
which would end certain repetitive inspections. The NPRM also proposed
to reduce the post-modification inspection compliance times, limit
installation of the preventive modification to airplanes with fewer
than 30,000 total flight cycles, and add repetitive inspections for
modified airplanes. We are issuing this AD to detect and correct
cracking of the upper skin panel at the chem-milled step above the lap
joint, which could result in reduced structural integrity of the
airplane.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the NPRM and
the FAA's response to each comment.
Support for the NPRM
Boeing and United Airlines supported the NPRM.
Effect of Winglets on Accomplishment of the Proposed Actions
Aviation Partners Boeing stated that installation of winglets, as
provided in Supplemental Type Certificate (STC) ST00830SE, does not
affect the ability to accomplish the actions proposed in the NPRM.
We agree with the commenter. We have redesignated paragraph (c) of
the proposed AD as (c)(1) and added paragraph (c)(2) to this AD to
state that installation of STC ST00830SE does not affect the ability to
accomplish the actions required by this AD. Therefore, for airplanes on
which STC ST00830SE is installed, a ``change in product'' alternative
method of compliance (AMOC) approval request is not necessary to comply
with the requirements of 14 CFR 39.17.
Request To Revise Certain Compliance Time Provisions
Southwest Airlines (SWA) asked that we revise certain compliance
language in paragraph (p)(4) of the proposed AD, which stipulated that
post-repair or post-mod inspections be done at the time specified in
the service information or at the time specified in the previously
approved AMOC, ``whichever occurs first.'' SWA stated that previously
approved AMOCs for post-repair or post-modification supplemental
inspections that comply with certain regulations may contain unique
damage tolerance inspection programs that demonstrate a level of safety
equivalent to that of AD 2008-12-04. SWA added that altering those
supplemental inspections to post-repair or post-modification
inspections as specified in Boeing Alert Service Bulletin 737-53A1232,
Revision 3, dated July 27, 2015, when those are done first, could
result in incorrect inspection methods to geometrical structure that
does not conform to the repair or modification definitions specified in
Revisions 1 and 3 of that service information.
We partially agree with the commenter's request. We have determined
that repairs and preventive modifications should be handled separately.
Fleet experience and subsequent analysis of Model 737-200, -200C, -300,
-400, and -500 airplanes, which have similar chem-milled step details,
have shown that certain post-preventative modification inspection
programs may not adequately address the unsafe condition. Therefore,
paragraph (p)(4) of this AD has been changed to remove the language
``preventative modifications'' and remove the reference to the service
information and ``whichever occurs first'' from the compliance time
specified. In addition, we have added paragraph (p)(5) to this AD to
address only the preventive modifications without change to the service
information and ``whichever occurs first'' language.
Request To Retain Certain Exceptions
Additionally, SWA asked that paragraphs (j) and (k) of AD 2008-12-
04 be included in the proposed AD. Paragraph (j) of AD 2008-12-04
provides an allowance for repairs that are FAA-approved and that have a
minimum of three rows of fasteners above and below the chem-milled
step. SWA stated that paragraph (k) of AD 2008-12-04 provides a means
of inspections without an AMOC when an external repair is covering the
chem-milled step, but that the doubler does not span the step by a
minimum of three rows of fasteners above and below the chem-milled
step. SWA added that both paragraphs (j) and (k) of AD 2008-12-04 are
missing from the proposed AD and should be added, with certain
clarifications, to paragraph (j) of the proposed AD. First, the repair
is an external doubler repair. Second, in lieu of the doing the post-
repair supplemental inspections in accordance with table 2 of paragraph
1.E.,
[[Page 44506]]
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1232, Revision
3, dated July 27, 2015, the inspections should be done in accordance
with 14 CFR 121.1109(c)(2) or 14 CFR 129.109(b)(2) supplemental
inspection requirements, or in accordance with FAA-approved damage
tolerance inspection requirements.
SWA also stated that if paragraphs (j) and (k) of AD 2008-12-04 are
not restated for compliance with existing FAA-approved repairs,
operators will be required to seek AMOC approvals for such existing
repairs prior to the inspection threshold or repeat interval of table 1
of paragraph 1.E., ``Compliance,'' of Boeing Alert Service Bulletin
737-53A1232, Revision 3, dated July 27, 2015. SWA stated that not
including the exceptions in paragraphs (j) and (k) of AD 2008-12-04
could potentially lead to disruption of operations if it is necessary
to request AMOC approvals during repair discovery, or could burden
operators with records research to identify these repairs for AMOC
approvals prior to the required compliance times.
We agree that an allowance can be made for repairs that meet the
criteria specified in paragraph (j) of AD 2008-12-04. These repairs
address the unsafe condition identified in this AD. Therefore, we have
added paragraph (l)(3) to this AD to include the provision of paragraph
(j) of AD 2008-12-04 for repairs that were accomplished before the
effective date of this AD.
We disagree that post-repair inspections for these repairs should
be done in accordance with 14 CFR 121.1109(c)(2) or 14 CFR
129.109(b)(2) supplemental inspection requirements. Post-repair
inspections for repairs that meet the criteria of paragraph (j) of this
AD are to be accomplished in accordance with table 2 of paragraph 1.E.,
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1232, Revision
3, dated July 27, 2015. This is consistent with the DAH's current
recommendation as well as the requirements of paragraph (j) of AD 2008-
12-04. Paragraph (l)(3) of this AD reflects these provisions.
We also disagree with the commenter's request to change the word
``repair'' to ``external doubler repair'' in paragraph (l)(3) of this
AD because we are retaining the provisions of paragraph (j) of AD 2008-
12-04.
We also agree to add certain provisions of paragraph (k) of AD
2008-12-04 to this AD. We have added paragraph (l)(4) to this AD to
address certain repairs as defined in paragraph (k) of AD 2008-12-04.
However, paragraph (l)(4) of this AD does not include a reference to
Boeing Model 737 Non-destructive Test (NDT) Manual, Part 6, Subject 53-
30-20, and instead requires that the inspection be done using FAA-
approved procedures. We have also added Note 1 to paragraph (l)(4) of
this AD to specify that guidance on the inspection specified in
paragraph (l)(4) of this AD can be found in Boeing Model 737 NDT
Manual, Part 6, Subject 53-30-20.
Clarification of Paragraph (i)(1) of This AD
We have revised the language in paragraph (i)(1) of this AD to
clarify which modifications are exempt from the actions required by
paragraph (i)(1) of this AD.
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
this AD with the changes described previously, and minor editorial
changes. We have determined that these minor changes:
<bullet> Are consistent with the intent that was proposed in the
NPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the NPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of this AD.
Related Service Information Under 1 CFR Part 51
We reviewed Boeing Alert Service Bulletin 737-53A1232, Revision 3,
dated July 27, 2015. This service information describes procedures for
an external detailed inspection and an external nondestructive
inspection (NDI) for cracks in the fuselage skin at chem-milled steps.
Corrective actions include a permanent or time-limited repair, a
preventive modification, and replacement of loose and missing
fasteners. Related investigative actions include internal and external
detailed inspections of the repair area. This service information is
reasonably available because the interested parties have access to it
through their normal course of business or by the means identified in
the ADDRESSES section.
Costs of Compliance
We estimate that this AD affects 376 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Cost on U.S.
Action Labor cost Parts cost Cost per product operators
----------------------------------------------------------------------------------------------------------------
Inspections................. Up to 25 work-hours x $0 Up to $2,125 per Up to $799,000 per
$85 per hour = inspection cycle. inspection cycle.
$2,125 per
inspection cycle.
----------------------------------------------------------------------------------------------------------------
We estimate the following costs to do any necessary repairs and
replacements that would be required based on the results of the
inspections. We have no way of determining the number of aircraft that
might need these replacements:
On-Condition Costs
----------------------------------------------------------------------------------------------------------------
Cost per
Action Labor cost Parts cost product
----------------------------------------------------------------------------------------------------------------
Fastener replacement.................. Up to 1 work-hour x $85 per Minimal.................. $85
hour = $85.
----------------------------------------------------------------------------------------------------------------
[[Page 44507]]
We have received no definitive data that would enable us to provide
cost estimates for the related investigative actions, certain repairs,
and other applicable actions specified in this AD.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, Section 106, describes the
authority of the FAA Administrator. Subtitle VII, Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701, ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
This AD is issued in accordance with authority delegated by the
Executive Director, Aircraft Certification Service, as authorized by
FAA Order 8000.51C. In accordance with that order, issuance of ADs is
normally a function of the Compliance and Airworthiness Division, but
during this transition period, the Executive Director has delegated the
authority to issue ADs applicable to transport category airplanes to
the Director of the System Oversight Division.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by removing Airworthiness Directive (AD)
2008-12-04, Amendment 39-15547 (73 FR 32991, June 11, 2008), and adding
the following new AD:
2017-19-26 The Boeing Company: Amendment 39-19056; Docket No. FAA-
2016-9301; Product Identifier 2015-NM-193-AD.
(a) Effective Date
This AD is effective October 30, 2017.
(b) Affected ADs
This AD replaces AD 2008-12-04, Amendment 39-15547 (73 FR 32991,
June 11, 2008) (``AD 2008-12-04'').
(c) Applicability
(1) This AD applies to The Boeing Company Model 737-600, -700, -
700C, -800, and -900 series airplanes, certificated in any category,
as identified in Boeing Alert Service Bulletin 737-53A1232, Revision
3, dated July 27, 2015.
(2) Installation of Supplemental Type Certificate (STC)
ST00830SE [<a href="http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/184DE9A71EC3FA5586257EAE00707DA6?OpenDocument&Highlight=st00830se">http://rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/184DE9A71EC3FA5586257EAE00707DA6?OpenDocument&Highlight=st00830se</a>]
does not affect the ability to accomplish the actions required by
this AD. Therefore, for airplanes on which STC ST00830SE is
installed, a ``change in product'' alternative method of compliance
(AMOC) approval request is not necessary to comply with the
requirements of 14 CFR 39.17.
(d) Subject
Air Transport Association (ATA) of America Code 53, Fuselage.
(e) Unsafe Condition
This AD was prompted by a fatigue test that revealed numerous
cracks in the upper skin panel at the chem-milled step above the lap
joint, followed by an evaluation by the design approval holder (DAH)
that indicated that location is subject to widespread fatigue damage
(WFD) on airplanes on which a certain modification was installed
after 30,000 total flight cycles. We are issuing this AD to detect
and correct cracking of the upper skin panel at the chem-milled step
above the lap joint, which could result in reduced structural
integrity of the airplane.
(f) Compliance
Comply with this AD within the compliance times specified,
unless already done.
(g) Inspections at Locations Without the Preventive Modification, Time-
Limited Repair, or Permanent Repair Installed
At locations where a preventive modification, time-limited
repair, or permanent repair has not been installed as specified in
Boeing Service Bulletin 737-53A1232: At the applicable time
specified in paragraph 1.E., ``Compliance,'' of Boeing Alert Service
Bulletin 737-53A1232, Revision 3, dated July 27, 2015, do an
external detailed inspection and an inspection specified in either
paragraph (g)(1) or (g)(2) of this AD, for any crack in the fuselage
skin at the chem-milled steps at specified locations, in accordance
with Accomplishment Instructions of Boeing Alert Service Bulletin
737-53A1232, Revision 3, dated July 27, 2015. Do all applicable
related investigative and corrective actions before further flight
in accordance with the Accomplishment Instructions of Boeing Alert
Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015,
except as required by paragraph (l)(1) of this AD, and except as
provided in paragraphs (l)(3) and (l)(4) of this AD. Repeat the
inspections thereafter at the applicable time specified in paragraph
1.E., ``Compliance,'' of Boeing Alert Service Bulletin 737-53A1232,
Revision 3, dated July 27, 2015.
(1) Do an external medium frequency eddy current (MFEC), or
magneto optic imager (MOI), or C-Scan inspection.
(2) Do an external ultrasonic phased array (UTPA) inspection.
(h) Repetitive Post-Modification Inspections and Repair at Any Location
With the Preventive Modification But No Time-Limited or Permanent
Repair
At any location with a preventive modification installed as
specified in Boeing Service Bulletin 737-53A1232: At the applicable
time specified in paragraph 1.E., ``Compliance,'' of Boeing Alert
Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015,
except as required by paragraph (l)(2) of this AD, do the actions
specified in paragraphs (h)(1) and (h)(2) of this AD.
(1) Do external detailed and external high frequency and medium
frequency eddy current inspections for any crack, in accordance with
Part 7 of the Accomplishment Instructions of Boeing Alert Service
Bulletin 737-53A1232, Revision 3, dated July 27, 2015. If no crack
is found during the inspection, repeat the inspections thereafter at
the applicable time specified in paragraph 1.E., ``Compliance,'' of
Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015. If any crack is found during any inspection required by
this paragraph, repair before further flight, in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1232, Revision 3, dated July 27,
[[Page 44508]]
2015, except as required by paragraph (l)(1) of this AD.
(2) Do a detailed inspection for any crack and any loose or
missing fasteners, in accordance with Part 7 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-53A1232, Revision
3, dated July 27, 2015. Repeat the inspections thereafter at
applicable time specified in paragraph 1.E, ``Compliance,'' of
Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015. If any crack is found during any inspection, or any loose
or missing fastener is found, before further flight, do all
applicable corrective actions, in accordance with Part V of the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
53A1232, Revision 3, dated July 27, 2015, except as specified in
paragraph (l)(1) of this AD.
(i) Additional Actions for Modified Airplanes
(1) At any location where a preventive modification as specified
in Boeing Service Bulletin 737-53A1232 was installed after the
accumulation of 30,000 total flight cycles, at the applicable time
specified in paragraph 1.E., ``Compliance,'' of Boeing Alert Service
Bulletin 737-53A1232, Revision 3, dated July 27, 2015, except as
required by paragraph (l)(2) of this AD, do all applicable
investigative and corrective actions using a method approved in
accordance with the procedures specified in paragraph (p) of this
AD. For preventive modifications installed on airplanes listed in
Appendix A of Boeing Alert Service Bulletin 737-53A1232, Revision 3,
dated July 27, 2015, at the specified total flight cycles: The
actions specified in this paragraph are not required.
(2) For airplanes which have installed STC ST01697SE (http://
rgl.faa.gov/Regulatory_and_Guidance_Library/rgstc.nsf/0/
0812969a86af879b8625766400600105/$FILE/ST01697SE.pdf) and the
preventive modification has been installed after 15,000 total flight
cycles: Before the accumulation of 25,000 total flight cycles, do
all applicable investigative and corrective actions using a method
approved in accordance with the procedures specified in paragraph
(p) of this AD.
(j) Inspections and Repair at Locations With the Permanent Chem-Milled
Step Repair Installed
At any location where a permanent repair has been installed as
specified in Boeing Service Bulletin 737-53A1232: At the applicable
time specified in paragraph 1.E., ``Compliance,'' of Boeing Alert
Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015, do
the inspections specified in paragraph (j)(1) or (j)(2) of this AD,
in accordance with Accomplishment Instructions of Boeing Alert
Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015.
Repeat the inspections thereafter at the applicable time specified
in paragraph 1.E., ``Compliance,'' of Boeing Alert Service Bulletin
737-53A1232, Revision 3, dated July 27, 2015. Do all applicable
related investigative and corrective actions before further flight
in accordance with Boeing Alert Service Bulletin 737-53A1232,
Revision 3, dated July 27, 2015, except as required by paragraph
(l)(1) of this AD.
(1) Do an external low frequency eddy current (LFEC) inspection
for any crack, and doubler external LFEC and external detailed
inspections for any crack and loose or missing fasteners.
(2) Do an external LFEC inspection for any crack, a doubler
external LFEC and external detailed inspections for any crack and
loose or missing fasteners, and an internal MFEC for any crack.
(k) Inspection and Replacement at Locations With a Chem-Milled Time-
Limited Repair Installed
At any location where a chem-milled time-limited repair is
installed, do the actions specified in paragraphs (k)(1) and (k)(2)
of this AD, at the applicable time specified in 1.E. ``Compliance,''
of Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015.
(1) Do internal and external detailed inspections of the time-
limited repair for any crack, or loose or missing fasteners, in
accordance with Part IV of the Accomplishment Instructions of Boeing
Alert Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015.
Repeat the inspections thereafter at the applicable time specified
in paragraph 1.E., ``Compliance,'' of Boeing Alert Service Bulletin
737-53A1232, Revision 3, dated July 27, 2015. If any crack is found
during any inspection, or if any loose or missing fastener is found,
before further flight, do all applicable corrective actions, in
accordance with Part IV of the Accomplishment Instructions of Boeing
Alert Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015,
except as specified in paragraph (l)(1) of this AD.
(2) Replace the time-limited repair with the permanent repair,
in accordance with Part IV of the Accomplishment Instructions of
Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015.
(l) Exceptions to Service Information Specifications
(1) Where Boeing Alert Service Bulletin 737-53A1232, Revision 3,
dated July 27, 2015, specifies to contact Boeing for repair
instructions, this AD requires repair before further flight using a
method approved in accordance with the procedures specified in
paragraph (p) of this AD.
(2) Where paragraph 1.E., ``Compliance,'' of Boeing Alert
Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015,
specifies a compliance time ``after the date of Revision 2 of this
service bulletin,'' this AD requires compliance within the specified
compliance time after the effective date of this AD.
(3) For airplanes on which the actions specified in paragraph
(g) of this AD are required: Inspections specified in table 1 of
paragraph 1.E., ``Compliance,'' of Boeing Alert Service Bulletin
737-53A1232, Revision 3, dated July 27, 2015, are not required in
areas that are spanned by an FAA-approved repair that has a minimum
of 3 rows of fasteners above and below the chem-milled step,
provided that the repair was installed before the effective date of
this AD. Operators must accomplish post-repair inspections at the
applicable time specified in table 2 of paragraph 1.E,
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1232,
Revision 3, dated July 27, 2015.
(4) For any airplane that has an external doubler covering the
chem-milled step, but the doubler does not span the step by a
minimum of 3 rows of fasteners above and below the chem-milled step
and the doubler was installed before the effective date of this AD:
One method of compliance with the inspection requirement of
paragraph (g) of this AD is to inspect all chem-milled steps covered
by the repair using non-destructive test (NDT) methods approved in
accordance with the procedures specified in paragraph (p) of this
AD. These repairs are to be considered time-limited and are subject
to the post-repair supplemental inspections and replacement at the
times specified in table 3 of paragraph 1.E., ``Compliance,'' of
Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015.
Note 1 to paragraph (l)(4) of this AD: Guidance for the
procedures for the alternative inspection specified in paragraph
(l)(4) of this AD can be found in the Boeing 737 NDT Manual, Part 6,
Subject 53-30-20.
(m) Optional Terminating Action
(1) For airplanes that have accumulated 30,000 total flight
cycles or fewer, or for airplanes on which STC ST01697SE was
installed and that have accumulated 15,000 total flight cycles or
fewer, accomplishment of the preventive modification specified in
Part V of Boeing Alert Service Bulletin 737-53A1232, Revision 3,
dated July 27, 2015, terminates the inspections required by
paragraph (g) of this AD in the modified areas only.
(2) Installation of a permanent repair as specified in Part III
of Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015, or a time-limited repair as specified in Part IV of Boeing
Alert Service Bulletin 737-53A1232, Revision 3, dated July 27, 2015,
terminates the inspections required by paragraph (g) of this AD in
the repaired areas only.
(n) Installation Limitations of Preventive Modification
As of the effective date of this AD, installation of the
preventive modification specified in Boeing Service Bulletin 737-
53A1232 is prohibited on the airplanes identified in paragraphs
(n)(1) and (n)(2) of this AD.
(1) Airplanes that have accumulated more than 30,000 total
flight cycles.
(2) Airplanes which have installed STC ST01697SE and that have
accumulated more than 15,000 total flight cycles.
(o) Credit for Previous Actions
This paragraph provides credit for the corresponding actions
specified in paragraphs (g), (h), (i), (j), (k), and (m) of this AD,
if those actions were performed before the effective date of this AD
using the service information identified in paragraph (o)(1),
(o)(2), or (o)(3) of this AD.
(1) Boeing Special Attention Service Bulletin 737-53A1232, dated
April 2, 2007.
[[Page 44509]]
(2) Boeing Special Attention Service Bulletin 737-53A1232,
Revision 1, dated May 18, 2012.
(3) Boeing Special Attention Service Bulletin 737-53A1232,
Revision 2, dated July 26, 2013.
(p) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Seattle ACO Branch, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
to your principal inspector or local Flight Standards District
Office, as appropriate. If sending information directly to the
manager of the certification office, send it to the attention of the
person identified in paragraph (q)(1) of this AD. Information may be
emailed to: <a href="/cdn-cgi/l/email-protection#330a1e727d7e1e60565247475f561e72707c1e727e7c701e6156424656404740735552521d545c45"><span class="__cf_email__" data-cfemail="61584c202f2c4c32040015150d044c20222e4c202c2e224c3304101404121512210700004f060e17">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
(3) An AMOC that provides an acceptable level of safety may be
used for any repair, modification, or alteration required by this AD
if it is approved by the Boeing Commercial Airplanes Organization
Designation Authorization (ODA) that has been authorized by the
Manager, Seattle ACO, to make those findings. To be approved, the
repair method, modification deviation, or alteration deviation must
meet the certification basis of the airplane, and the approval must
specifically refer to this AD.
(4) AMOCs approved previously for repairs for AD 2008-12-04 are
approved as AMOCs for the installation of the repair specified in
this AD, provided all post-repair inspections are done at the
applicable times specified in the AMOC.
(5) AMOCs approved previously for preventive modifications for
AD 2008-12-04 are approved as AMOCs for the installation of the
preventive modification specified in this AD, provided all post-
modification inspections are done at the applicable times specified
in the AMOC, or in tables 1a and 1b of paragraph 1.E.,
``Compliance,'' of Boeing Alert Service Bulletin 737-53A1232,
Revision 3, dated July 27, 2015, whichever occurs first. The AMOC
must include all of the inspections specified in Tables 1a and 1b of
Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated July
27, 2015.
(q) Related Information
(1) For more information about this AD, contact Alan Pohl,
Aerospace Engineer, Airframe Section, FAA, Seattle ACO Branch, 1601
Lind Avenue SW., Renton, WA 98057-3356; phone: 425-917-6577; fax:
425-917-6450; email: <a href="/cdn-cgi/l/email-protection#62030e030c4c120d0a0e220403034c050d14"><span class="__cf_email__" data-cfemail="fd9c919c93d38d929591bd9b9c9cd39a928b">[email protected]</span></a>.
(2) Service information identified in this AD that is not
incorporated by reference is available at the addresses specified in
paragraphs (r)(3) and (r)(4) of this AD.
(r) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference (IBR) of the service information listed
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Boeing Alert Service Bulletin 737-53A1232, Revision 3, dated
July 27, 2015.
(ii) Reserved.
(3) For service information identified in this AD, contact
Boeing Commercial Airplanes, Attention: Contractual & Data Services
(C&DS), 2600 Westminster Blvd., MC 110-SK57, Seal Beach, CA 90740;
telephone 562-797-1717; Internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
(4) You may view this service information at the FAA, Transport
Standards Branch, 1601 Lind Avenue SW., Renton, WA. For information
on the availability of this material at the FAA, call 425-227-1221.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Renton, Washington, on September 14, 2017.
Jeffrey E. Duven,
Director, System Oversight Division, Aircraft Certification Service.
[FR Doc. 2017-20114 Filed 9-22-17; 8:45 am]
BILLING CODE 4910-13-P
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