AD 2017-02-07
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | Airbus | Various | Airworthiness Directives; Airbus Helicopters Deutschland GmbH Helicopters |
Unsafe Condition
Insufficient stiffness of the hydraulic module plate assembly may not withstand in-service loads if one of the single locking attachment points fails, potentially leading to loss of the hydraulic module plate and possible loss of control of the helicopter.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Inspect each attachment point of the hydraulic module plate assembly for cracks and proper installation. Perform a one-time torque check of the nuts of each attachment point.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Before further flight
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Airbus Helicopters Deutschland GmbH Model MBB-BK 117 C-2 and MBB-BK 117 D-2 helicopters with hydraulic module plate assembly part number B291M0003103 and a single locking attachment point installed.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for Airbus Helicopters Deutschland GmbH (Airbus Helicopters) Model MBB-BK 117 C-2 and MBB-BK 117 D-2 helicopters. This AD requires inspections and a torque of certain attachment points. This AD was prompted by a design reassessment. These actions are intended to prevent an unsafe condition on these products.
Document Text
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[Federal Register Volume 82, Number 27 (Friday, February 10, 2017)]
[Rules and Regulations]
[Pages 10267-10269]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2017-01772]
[[Page 10267]]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2016-7415; Directorate Identifier 2015-SW-076-AD;
Amendment 39-18786; AD 2017-02-07]
RIN 2120-AA64
Airworthiness Directives; Airbus Helicopters Deutschland GmbH
Helicopters
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: We are adopting a new airworthiness directive (AD) for Airbus
Helicopters Deutschland GmbH (Airbus Helicopters) Model MBB-BK 117 C-2
and MBB-BK 117 D-2 helicopters. This AD requires inspections and a
torque of certain attachment points. This AD was prompted by a design
reassessment. These actions are intended to prevent an unsafe condition
on these products.
DATES: This AD is effective March 17, 2017.
The Director of the Federal Register approved the incorporation by
reference of certain documents listed in this AD as of March 17, 2017.
ADDRESSES: For service information identified in this final rule,
contact Airbus Helicopters, 2701 N. Forum Drive, Grand Prairie, TX
75052; telephone (972) 641-0000 or (800) 232-0323; fax (972) 641-3775;
or at <a href="http://www.airbushelicopters.com/techpub">http://www.airbushelicopters.com/techpub</a>. You may review the
referenced service information at the FAA, Office of the Regional
Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-321, Fort
Worth, TX 76177. It is also available on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2016-
7415.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2016-
7415; or in person at the Docket Operations Office between 9 a.m. and 5
p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the European Aviation Safety Agency (EASA) ADs, any
incorporated-by-reference service information, the economic evaluation,
any comments received, and other information. The street address for
the Docket Operations Office (phone: 800-647-5527) is U.S. Department
of Transportation, Docket Operations Office, M-30, West Building Ground
Floor, Room W12-140, 1200 New Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Matt Fuller, Senior Aviation Safety
Engineer, Safety Management Group, Rotorcraft Directorate, FAA, 10101
Hillwood Pkwy, Fort Worth, TX 76177; telephone (817) 222-5110; email
<a href="/cdn-cgi/l/email-protection#0a676b7e7e626f7d246c7f66666f784a6c6b6b246d657c"><span class="__cf_email__" data-cfemail="5f323e2b2b373a2871392a33333a2d1f393e3e71383029">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
On June 21, 2016, at 81 FR 40203, the Federal Register published
our notice of proposed rulemaking (NPRM), which proposed to amend 14
CFR part 39 by adding an AD that would apply to Airbus Helicopters
Model MBB-BK 117 C-2 and MBB-BK 117 D-2 helicopters with a hydraulic
module plate assembly part number B291M0003103 with a single locking
attachment point (attachment point) installed. The NPRM proposed to
require performing repetitive visual inspections of each attachment
point of the hydraulic module plate assembly for a crack and proper
installation and a one-time torque of the nuts of each attachment
point. The proposed requirements were intended to prevent failure of an
attachment point, which could result in loss of the hydraulic module
plate and subsequent loss of control of the helicopter.
The NPRM was prompted by AD No. 2015-0210R1, Revision 1, dated
October 28, 2015, issued by EASA, which is the Technical Agent for the
Member States of the European Union, to correct an unsafe condition for
the Airbus Helicopters Model MBB-BK117 C-2, MBB-BK117 C-2e, MBB-BK117
D-2, and MBB-BK117 D-2m helicopters. EASA advises that the hydraulic
plate assembly on certain MBB-BK117 models has four attachment points
on the fuselage secured by a single locking mechanism. According to
EASA, a design reassessment revealed stiffness of the hydraulic plate
may be insufficient to withstand the in-service loads in the event one
of the four single locking attachment points fails. EASA states that if
this condition is not detected and corrected, it may lead to loss of
the hydraulic module plate and possible loss of control of the
helicopter. Therefore, the EASA AD requires a repetitive inspection and
one-time torque tightening of the attachment points in accordance with
Airbus Helicopters' service information. EASA considers its AD an
interim action and states further AD action may follow.
After we issued the NPRM, EASA revised its AD and issued EASA AD
No. 2015-0210R2, Revision 2, dated December 2, 2016. AD 2015-0210R2
reduces the applicability by serial number to exclude helicopters with
an improved hydraulic module plate installation that is not subject to
the unsafe condition.
Comments
After our NPRM was published, we received comments from one
commenter.
Request
Airbus Helicopters requested revising the statements regarding what
prompted this AD action and the intended effects of this AD action to
more accurately describe the unsafe condition. Specifically, the
commenter requested we state the design assessment showed that in case
of a failure of a single attachment point, the stiffness of the
hydraulic plate installation may be insufficient to withstand the in-
service loads.
We agree. We have revised this statement in the Discussion
paragraph of this Final Rule.
The commenter also requested that in our statement of what the
proposed actions are intended to prevent, we change ``subsequent loss
of control of the helicopter'' to ``possible loss of control of the
helicopter.''
We disagree. This AD states the unsafe condition ``could result''
in loss of the hydraulic module plate and subsequent loss of control of
the helicopter. This language indicates that loss of control of the
helicopter is a possibility. Thus, the requested change is unnecessary.
FAA's Determination
These helicopters have been approved by the aviation authority of
Germany and are approved for operation in the United States. Pursuant
to our bilateral agreement with Germany, EASA, its technical
representative, has notified us of the unsafe condition described in
the EASA AD. We are issuing this AD because we evaluated all
information provided by EASA and determined the unsafe condition exists
and is likely to exist or develop on other helicopters of these same
type designs and that air safety and the public interest require
adopting the AD requirements as proposed except for the change to the
Applicability section previously described. This change is consistent
with the intent of the proposals in the NPRM and will not increase the
economic burden on any operator nor increase the scope of this AD.
[[Page 10268]]
Differences Between This AD and the EASA AD
The EASA AD requires contacting Airbus Helicopters customer support
when replacing affected parts, and this AD does not.
Related Service Information Under 1 CFR Part 51
We reviewed Airbus Helicopters Alert Service Bulletin (ASB) No. ASB
MBB-BK117 C-2-29A-003 for Model MBB-BK 117 C-2 helicopters and Airbus
Helicopters ASB No. ASB MBB-BK117 D-2-29A-001 for Model MBB-BK 117 D-2
helicopters, both Revision 0, and both dated October 12, 2015. This
service information specifies a repetitive visual inspection for
condition and correct installation of the attachment points, and if
there is a crack, replacing the affected parts and contacting Airbus
Helicopters customer support. This service information also specifies a
tightening torque check after the initial inspection and, if torque
cannot be applied, replacing the affected parts and contacting Airbus
Helicopters customer support.
This service information is reasonably available because the
interested parties have access to it through their normal course of
business or by the means identified in the ADDRESSES section.
Other Related Service Information
We also reviewed Airbus Helicopters ASB No. ASB MBB-BK117 C-2-29A-
003 for Model MBB-BK 117 C-2 helicopters and Airbus Helicopters ASB No.
ASB MBB-BK117 D-2-29A-001 for Model MBB-BK 117 D-2 helicopters, both
Revision 1 and both dated October 14, 2016. This service information
specifies the same repetitive visual inspection for condition and
correct installation of the attachment points except it reduces the
applicability by serial number due to the introduction of a new locking
design.
Costs of Compliance
We estimate that this AD affects 134 helicopters of U.S. Registry.
We estimate that operators may incur the following costs in order to
comply with this AD. We estimate the cost of labor at $85 per work-
hour. Visually inspecting the four attachment points will take about
0.75 work-hour for an estimated cost of $64 per helicopter and $8,576
for the U.S. fleet per inspection cycle. Inspecting the torque of the
four attachment points will take about 0.25 work-hour for an estimated
cost of $21 per helicopter and $2,814 for the U.S. fleet. Replacing any
of the attachment point parts will take a minimal amount of time and
parts will cost about $48 per attachment point.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on helicopters identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979);
(3) Will not affect intrastate aviation in Alaska to the extent
that it justifies making a regulatory distinction; and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared an economic evaluation of the estimated costs to comply
with this AD and placed it in the AD docket.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2017-02-07 Airbus Helicopters Deutschland GmbH: Amendment 39-18786;
Docket No. FAA-2016-7415; Directorate Identifier 2015-SW-076-AD.
(a) Applicability
This AD applies to Model MBB-BK 117 C-2 helicopters, serial
numbers up to and including 9750, and Model MBB-BK 117 D-2
helicopters, serial numbers up to and including 20110, with a
hydraulic module plate assembly part number B291M0003103 with a
single locking attachment point installed, certificated in any
category.
(b) Unsafe Condition
This AD defines the unsafe condition as failure of a hydraulic
module plate assembly attachment point (attachment point). This
condition could result in loss of the hydraulic module plate and
subsequent loss of control of the helicopter.
(c) Effective Date
This AD becomes effective March 17, 2017.
(d) Compliance
You are responsible for performing each action required by this
AD within the specified compliance time unless it has already been
accomplished prior to that time.
(e) Required Actions
(1) Within 100 hours time-in-service (TIS):
(i) Visually inspect the split pins, castellated nuts, plugs,
nuts, and hexagon bolts of each attachment point for a crack and for
proper installation by following the Accomplishment Instructions,
paragraphs 3.B.1.2.a. through 3.B.1.2.e., of Airbus Helicopters
Alert Service Bulletin (ASB) No. ASB MBB-BK117 C-2-29A-003, Revision
0, dated October 12, 2015 (ASB MBB-BK117 C-2-29A-003), or Airbus
Helicopters ASB No. ASB MBB-BK117 D-2-29A-001, Revision 0, dated
October 12, 2015 (ASB MBB-BK117 D-2-29A-001), as applicable to your
model helicopter. Replace any part that has a crack before further
flight. If the split pins, castellated nuts, or hexagon bolts are
not as depicted in Figure 2 of ASB MBB-BK117 C-2-29A-003 or ASB MBB-
BK117 D-2-29A-001, before further flight, properly install them.
(ii) Apply a torque of 9 to 10 Nm to the left-hand and right-
hand nuts of each attachment point. If a torque of 9 to 10 Nm cannot
be applied, replace the affected nut before further flight.
(2) Thereafter, at intervals not to exceed 400 hours TIS,
perform the inspection in paragraph (e)(1)(i) of this AD.
(f) Alternative Methods of Compliance (AMOCs)
(1) The Manager, Safety Management Group, FAA, may approve AMOCs
for this AD. Send your proposal to: Matt Fuller, Senior Aviation
Safety Engineer, Safety Management Group, Rotorcraft Directorate,
[[Page 10269]]
FAA, 10101 Hillwood Pkwy, Fort Worth, TX 76177; telephone (817) 222-
5110; email <a href="/cdn-cgi/l/email-protection#695044283a3e442f3d3e442824262a443b0c181c0c1a1d1a290f0808470e061f"><span class="__cf_email__" data-cfemail="1a23375b494d375c4e4d375b57555937487f6b6f7f696e695a7c7b7b347d756c">[email protected]</span></a>.
(2) For operations conducted under a 14 CFR part 119 operating
certificate or under 14 CFR part 91, subpart K, we suggest that you
notify your principal inspector, or lacking a principal inspector,
the manager of the local flight standards district office or
certificate holding district office, before operating any aircraft
complying with this AD through an AMOC.
(g) Additional Information
(1) Airbus Helicopters Alert Service Bulletin (ASB) No. ASB MBB-
BK117 C-2-29A-003 and Airbus Helicopters ASB No. ASB MBB-BK117 D-2-
29A-001, both Revision 1, and both dated October 14, 2016, which are
not incorporated by reference, contain additional information about
the subject of this final rule. For service information identified
in this final rule, contact Airbus Helicopters, 2701 N. Forum Drive,
Grand Prairie, TX 75052; telephone (972) 641-0000 or (800) 232-0323;
fax (972) 641-3775; or at <a href="http://www.airbushelicopters.com/techpub">http://www.airbushelicopters.com/techpub</a>.
You may review a copy of the service information at the FAA, Office
of the Regional Counsel, Southwest Region, 10101 Hillwood Pkwy, Room
6N-321, Fort Worth, TX 76177.
(2) The subject of this AD is addressed in European Aviation
Safety Agency (EASA) AD No. 2015-0210R1, Revision 1, dated October
28, 2015, and EASA AD No. 2015-0210R2, Revision 2, dated December 2,
2016. You may view the EASA ADs on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> in Docket No. FAA-2016-7415.
(h) Subject
Joint Aircraft Service Component (JASC) Code: 2900, Hydraulic
Power System.
(i) Material Incorporated by Reference
(1) The Director of the Federal Register approved the
incorporation by reference of the service information listed in this
paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) You must use this service information as applicable to do
the actions required by this AD, unless the AD specifies otherwise.
(i) Airbus Helicopters Alert Service Bulletin No. ASB MBB-BK117
C-2-29A-003, Revision 0, dated October 12, 2015.
(ii) Airbus Helicopters Alert Service Bulletin No. ASB MBB-BK117
D-2-29A-001, Revision 0, dated October 12, 2015.
(3) For Airbus Helicopters service information identified in
this AD, contact Airbus Helicopters, 2701 N. Forum Drive, Grand
Prairie, TX 75052; telephone (972) 641-0000 or (800) 232-0323; fax
(972) 641-3775; or at <a href="http://www.airbushelicopters.com/techpub">http://www.airbushelicopters.com/techpub</a>.
(4) You may view this service information at FAA, Office of the
Regional Counsel, Southwest Region, 10101 Hillwood Pkwy, Room 6N-
321, Fort Worth, TX 76177. For information on the availability of
this material at the FAA, call (817) 222-5110.
(5) You may view this service information that is incorporated
by reference at the National Archives and Records Administration
(NARA). For information on the availability of this material at
NARA, call (202) 741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/ibr-locations.html">http://www.archives.gov/federal-register/cfr/ibr-locations.html</a>.
Issued in Fort Worth, Texas, on January 18, 2017.
Lance T. Gant,
Manager, Rotorcraft Directorate, Aircraft Certification Service.
[FR Doc. 2017-01772 Filed 2-9-17; 8:45 am]
BILLING CODE 4910-13-P
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