AD 2015-07-01
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| engine | Rolls-Royce plc | RB211-524B-02 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524B-B-02 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524B2-19 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524B2-B-19 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524B3-02 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524C2-19 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
| engine | Rolls-Royce plc | RB211-524C2-B-19 | Airworthiness Directives; Rolls-Royce plc Turbofan Engines |
Unsafe Condition
Reports of LPT stage 3 turbine blade failure, release of blades, and subsequent in-flight shutdown.
Required Actions
Remove from service before further flight any LPT stage 3 turbine blade, P/N LK55386, LK86483, or LK86503, that exceeds 11,000 flight cycles since new. If you cannot determine the accumulated flight cycles, remove any LPT stage 3 turbine blade, P/N LK55386, LK86483, or LK86503, within 200 flight cycles after the effective date of this AD. After the effective date of this AD, do not install any LPT stage 3 turbine blade, P/N LK55386, LK86483, or LK86503, on any engine if the blade has accumulated 11,000 or more flight cycles since new.
Compliance Time
Within 200 flight cycles after the effective date of this AD
Affected Aircraft
All Rolls-Royce plc (RR) RB211-524B-02, RB211-524B-B-02, RB211-524B2-19, RB211-524B2-B-19, RB211-524B3-02, RB211-524C2-19, and RB211-524C2-B-19 turbofan engines with low-pressure turbine (LPT) stage 3 turbine blade, part number (P/N) LK55386, LK86483, or LK86503, installed.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for certain Rolls-Royce plc (RR) RB211-524 turbofan engines with certain part number (P/N) low-pressure turbine (LPT) stage 3 turbine blades installed. This AD requires implementation of a life limit for certain P/N LPT stage 3 turbine blades and replacement of affected blades that reach or exceed the life limit. This AD was prompted by reports of LPT stage 3 turbine blade failures, release of blades, and subsequent in- flight shutdowns. We are issuing this AD to prevent failure of LPT stage 3 turbine blades and subsequent release of blade debris, which could lead to failure of one or more engines, loss of thrust control, and damage to the airplane.
Applicability Source Text
Show captured applicability text from the source AD
(c) Applicability
This AD applies to all Rolls-Royce plc (RR) RB211-524B-02,
RB211-524B-B-02, RB211-524B2-19, RB211-524B2-B-19, RB211-524B3-02,
RB211-524C2-19, and RB211-524C2-B-19 turbofan engines with low-
pressure turbine (LPT) stage 3 turbine blade, part number (P/N)
LK55386, LK86483, or LK86503, installed.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 80, Number 64 (Friday, April 3, 2015)]
[Rules and Regulations]
[Pages 18083-18084]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2015-07492]
========================================================================
Rules and Regulations
Federal Register
________________________________________________________________________
This section of the FEDERAL REGISTER contains regulatory documents
having general applicability and legal effect, most of which are keyed
to and codified in the Code of Federal Regulations, which is published
under 50 titles pursuant to 44 U.S.C. 1510.
The Code of Federal Regulations is sold by the Superintendent of Documents.
Prices of new books are listed in the first FEDERAL REGISTER issue of each
week.
========================================================================
Federal Register / Vol. 80, No. 64 / Friday, April 3, 2015 / Rules
and Regulations
[[Page 18083]]
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2014-0904; Directorate Identifier 2014-NE-14-AD;
Amendment 39-18129; AD 2015-07-01]
RIN 2120-AA64
Airworthiness Directives; Rolls-Royce plc Turbofan Engines
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for certain
Rolls-Royce plc (RR) RB211-524 turbofan engines with certain part
number (P/N) low-pressure turbine (LPT) stage 3 turbine blades
installed. This AD requires implementation of a life limit for certain
P/N LPT stage 3 turbine blades and replacement of affected blades that
reach or exceed the life limit. This AD was prompted by reports of LPT
stage 3 turbine blade failures, release of blades, and subsequent in-
flight shutdowns. We are issuing this AD to prevent failure of LPT
stage 3 turbine blades and subsequent release of blade debris, which
could lead to failure of one or more engines, loss of thrust control,
and damage to the airplane.
DATES: This AD becomes effective May 8, 2015.
ADDRESSES: For service information identified in this AD, contact
Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby, England,
DE24 8BJ; phone: 011-44-1332-242424; fax: 011-44-1332-249936; email:
<a href="http://www.rolls-royce.com/contact/civil_team.jsp">http://www.rolls-royce.com/contact/civil_team.jsp</a>; Internet: <a href="https://www.aeromanager.com">https://www.aeromanager.com</a>. You may view this service information at the FAA,
Engine & Propeller Directorate, 12 New England Executive Park,
Burlington, MA. For information on the availability of this material at
the FAA, call 781-238-7125. It is also available on the Internet at
<a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No.
FAA-2014-0904.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> by searching for and locating Docket No. FAA-2014-
0904; or in person at the Docket Management Facility between 9 a.m. and
5 p.m., Monday through Friday, except Federal holidays. The AD docket
contains this AD, the mandatory continuing airworthiness information
(MCAI), the regulatory evaluation, any comments received, and other
information. The address for the Docket Office (phone: 800-647-5527) is
Document Management Facility, U.S. Department of Transportation, Docket
Operations, M-30, West Building Ground Floor, Room W12-140, 1200 New
Jersey Avenue SE., Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Kenneth Steeves, Aerospace Engineer,
Engine Certification Office, FAA, Engine & Propeller Directorate, 12
New England Executive Park, Burlington, MA 01803; phone: 781-238-7765;
fax: 781-238-7199; email: <a href="/cdn-cgi/l/email-protection#bed5dbd0d0dbcad690cdcadbdbc8dbcdfed8dfdf90d9d1c8"><span class="__cf_email__" data-cfemail="6f040a01010a1b07411c1b0a0a190a1c2f090e0e41080019">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR
part 39 by adding an AD that would apply to the specified products. The
NPRM was published in the Federal Register on December 2, 2014 (79 FR
71363). The NPRM proposed to correct an unsafe condition for the
specified products. The MCAI states:
Since 2006, a number of low pressure turbine (LPT) Stage 3 blade
failures have been reported, each resulting in engine in-flight
shut-down. Engineering analysis on those occurrences indicates that
blades with an accumulated life of 11,000 flight cycles (FC) or more
have an increased risk of failure.
This condition, if not detected and corrected, could lead to
release of LPT Stage 3 blade debris and consequent (partial or
complete) loss of engine power, possibly resulting in reduced
control of the aeroplane.
Comments
We gave the public the opportunity to participate in developing
this AD. We considered the comment received. The commenter supports the
NPRM (79 FR 71363, December 2, 2014).
Conclusion
We reviewed the available data, including the comment received, and
determined that air safety and the public interest require adopting
this AD as proposed.
Costs of Compliance
We estimate that this AD affects 2 engines installed on airplanes
of U.S. registry. We also estimate that it will take about 120 hours
per engine to comply with this AD. The average labor rate is $85 per
hour. Parts cost is zero. Based on these figures, we estimate the cost
of this AD on U.S. operators to be $20,400.
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. ``Subtitle VII: Aviation
Programs,'' describes in more detail the scope of the Agency's
authority.
We are issuing this rulemaking under the authority described in
``Subtitle VII, Part A, Subpart III, Section 44701: General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
We determined that this AD will not have federalism implications
under Executive Order 13132. This AD will not have a substantial direct
effect on the States, on the relationship between the national
government and the States, or on the distribution of power and
responsibilities among the various levels of government.
For the reasons discussed above, I certify this AD:
[[Page 18084]]
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under the DOT Regulatory Policies
and Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska to the extent
that it justifies making a regulatory distinction, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2015-07-01 Rolls-Royce plc: Amendment 39-18129; Docket No. FAA-2014-
0904; Directorate Identifier 2014-NE-14-AD.
(a) Effective Date
This AD becomes effective May 8, 2015.
(b) Affected ADs
None.
(c) Applicability
This AD applies to all Rolls-Royce plc (RR) RB211-524B-02,
RB211-524B-B-02, RB211-524B2-19, RB211-524B2-B-19, RB211-524B3-02,
RB211-524C2-19, and RB211-524C2-B-19 turbofan engines with low-
pressure turbine (LPT) stage 3 turbine blade, part number (P/N)
LK55386, LK86483, or LK86503, installed.
(d) Reason
This AD was prompted by reports of LPT stage 3 turbine blade
failure, release of blades, and subsequent in-flight shutdown. We
are issuing this AD to prevent failure of LPT stage 3 turbine blades
and subsequent release of blade debris, which could lead to failure
of one or more engines, loss of thrust control, and damage to the
airplane.
(e) Actions and Compliance
Comply with this AD within the compliance times specified,
unless already done.
(1) Remove from service before further flight any LPT stage 3
turbine blade, P/N LK55386, LK86483, or LK86503, that exceeds 11,000
flight cycles since new.
(2) If you cannot determine the accumulated flight cycles,
remove any LPT stage 3 turbine blade, P/N LK55386, LK86483, or
LK86503, within 200 flight cycles after the effective date of this
AD.
(3) After the effective date of this AD, do not install any LPT
stage 3 turbine blade, P/N LK55386, LK86483, or LK86503, on any
engine if the blade has accumulated 11,000 or more flight cycles
since new.
(f) Alternative Methods of Compliance (AMOCs)
The Manager, Engine Certification Office, FAA, may approve AMOCs
for this AD. Use the procedures found in 14 CFR 39.19 to make your
request. You may email your request to: <a href="/cdn-cgi/l/email-protection#d899969df5999cf59995979b98beb9b9f6bfb7ae"><span class="__cf_email__" data-cfemail="a8e9e6ed85e9ec85e9e5e7ebe8cec9c986cfc7de">[email protected]</span></a>.
(g) Related Information
(1) For more information about this AD, contact Kenneth Steeves,
Aerospace Engineer, Engine Certification Office, FAA, Engine &
Propeller Directorate, 12 New England Executive Park, Burlington, MA
01803; phone: 781-238-7765; fax: 781-238-7199; email:
<a href="/cdn-cgi/l/email-protection#f9929c97979c8d91d78a8d9c9c8f9c8ab99f9898d79e968f"><span class="__cf_email__" data-cfemail="157e707b7b70617d3b66617070637066557374743b727a63">[email protected]</span></a>.
(2) Refer to MCAI European Aviation Safety Agency AD 2014-0210,
dated September 19, 2014, for more information. You may examine the
MCAI in the AD docket on the Internet at <a href="http://www.regulations.gov/#!documentDetail">http://www.regulations.gov/#!documentDetail</a>;D=FAA-2014-0904-0002.
(3) RR Alert Non-Modification Service Bulletin No. RB.211-72-
AH790, Revision 1, dated November 5, 2014, which is not incorporated
by reference in this AD, can be obtained from Rolls-Royce plc, using
the contact information in paragraph (g)(4) of this AD.
(4) For service information identified in this AD, contact
Rolls-Royce plc, Corporate Communications, P.O. Box 31, Derby,
England, DE24 8BJ; phone: 011-44-1332-242424; fax: 011-44-1332-
249936; email: <a href="http://www.rolls-royce.com/contact/civil_team.jsp">http://www.rolls-royce.com/contact/civil_team.jsp</a>;
Internet: <a href="https://www.aeromanager.com">https://www.aeromanager.com</a>.
(5) You may view this service information at the FAA, Engine &
Propeller Directorate, 12 New England Executive Park, Burlington,
MA. For information on the availability of this material at the FAA,
call 781-238-7125.
(h) Material Incorporated by Reference
None.
Issued in Burlington, Massachusetts, on March 26, 2015.
Colleen M. D'Alessandro,
Assistant Directorate Manager, Engine & Propeller Directorate, Aircraft
Certification Service.
[FR Doc. 2015-07492 Filed 4-2-15; 8:45 am]
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