AD 2012-20-08

final rule

Airworthiness Directives; Bombardier, Inc. Airplanes

AD Number
2012-20-08
Status
final_rule
Effective Date
Product Category
engine
Docket
Docket No. FAA-2012-0722
FR Citation
77 FR 63711

Applicability

TypeManufacturerModelDetails
aircraft Bombardier Inc. DHC-8-400 Airworthiness Directives; Bombardier, Inc. Airplanes
aircraft Bombardier Inc. DHC-8-401 Airworthiness Directives; Bombardier, Inc. Airplanes
aircraft Bombardier Inc. DHC-8-402 Airworthiness Directives; Bombardier, Inc. Airplanes

Unsafe Condition

Incomplete fusion in the weld joint of the AC generator rotor band assembly may lead to rotor band failure, allowing rotor windings to contact the generator housing. This could result in debris contaminating and potentially blocking the engine oil scavenge system, leading to loss of oil pressure and an in-flight shutdown of the engine.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Inspect the left and right AC generators to determine the part number. If the AC generator has a part number identified in Bombardier Service Bulletin 84-24-45 or has P/N 1152218-3, replace the AC generator with a modified or new AC generator having P/N 1152218-6, in accordance with the Accomplishment Instructions of Bombardier Service Bulletin 84-24-45.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within 6,000 flight hours or 36 months after the effective date of this AD, whichever occurs first.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Bombardier, Inc. Model DHC-8-400, -401, and -402 airplanes; certificated in any category; serial numbers 4001 through 4338 inclusive, with Honeywell AC generator part number (P/N) 1152218-3, 1152218-4, or 1152218-5 installed.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

We are adopting a new airworthiness directive (AD) for certain Bombardier, Inc. Model DHC-8-400 series airplanes. This AD was prompted by reports of alternating current (AC) generator failures in-service due to incomplete fusion in the weld joint of the rotor band assembly. This AD requires inspecting the AC generator to determine the part number, and replacing the AC generator if necessary. We are issuing this AD to prevent rotor windings from coming in contact with the generator housing, which could result in debris contaminating and potentially blocking the engine oil scavenge system, leading to loss of oil pressure and an in-flight shutdown of the engine.

Applicability Source Text

Show captured applicability text from the source AD
(c) Applicability

    This AD applies to Bombardier, Inc. Model DHC-8-400, -401, and -
402 airplanes; certificated in any category; serial numbers 4001 
through 4338 inclusive, with Honeywell alternating current (AC) 
generator part number (P/N) 1152218-3, 1152218-4 or 1152218-5 
installed.

Document Text

Show stored source text (verify against official source)
[Federal Register Volume 77, Number 201 (Wednesday, October 17, 2012)]
[Rules and Regulations]
[Pages 63711-63712]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2012-25108]



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Rules and Regulations
                                                Federal Register
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Federal Register / Vol. 77, No. 201 / Wednesday, October 17, 2012 / 
Rules and Regulations

[[Page 63711]]



DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2012-0722; Directorate Identifier 2011-NM-188-AD; 
Amendment 39-17214; AD 2012-20-08]
RIN 2120-AA64


Airworthiness Directives; Bombardier, Inc. Airplanes

AGENCY: Federal Aviation Administration (FAA), Department of 
Transportation (DOT).

ACTION: Final rule.

-----------------------------------------------------------------------

SUMMARY: We are adopting a new airworthiness directive (AD) for certain 
Bombardier, Inc. Model DHC-8-400 series airplanes. This AD was prompted 
by reports of alternating current (AC) generator failures in-service 
due to incomplete fusion in the weld joint of the rotor band assembly. 
This AD requires inspecting the AC generator to determine the part 
number, and replacing the AC generator if necessary. We are issuing 
this AD to prevent rotor windings from coming in contact with the 
generator housing, which could result in debris contaminating and 
potentially blocking the engine oil scavenge system, leading to loss of 
oil pressure and an in-flight shutdown of the engine.

DATES: This AD becomes effective November 21, 2012.
    The Director of the Federal Register approved the incorporation by 
reference of a certain publication listed in this AD as of November 21, 
2012.

ADDRESSES: You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a> or in person at the U.S. Department of 
Transportation, Docket Operations, M-30, West Building Ground Floor, 
Room W12-140, 1200 New Jersey Avenue SE., Washington, DC.

FOR FURTHER INFORMATION CONTACT: Mazdak Hobbi, Aerospace Engineer, 
Propulsion and Services Branch, ANE-173, FAA, New York Aircraft 
Certification Office, 1600 Stewart Avenue, Suite 410, Westbury, NY 
11590; telephone (516) 228-7330; fax (516) 794-5531.

SUPPLEMENTARY INFORMATION: 

Discussion

    We issued a notice of proposed rulemaking (NPRM) to amend 14 CFR 
part 39 to include an AD that would apply to the specified products. 
That NPRM was published in the Federal Register on July 24, 2012 (77 FR 
43176). That NPRM proposed to correct an unsafe condition for the 
specified products. The Mandatory Continuing Airworthiness Information 
(MCAI) states:

    There have been several reports of AC Generator failures in-
service. The root cause has been attributed to an incomplete fusion 
in the weld joint of the AC Generator rotor band assembly. If not 
rectified, the rotor band may fail allowing the rotor windings to 
come in contact with the generator housing. The resulting debris 
could contaminate and potentially block the engine oil scavenge 
system, leading to loss of oil pressure and an in-flight shutdown of 
the engine.
    Bombardier has issued Service Bulletin (SB) 84-24-45 to inspect, 
[replace with modified or new AC generator] and re-identify the 
affected AC generators to a new part number (P/N) 1152218-6 unit in 
order to rectify the problem and ensure integrity of the affected 
units.

You may obtain further information by examining the MCAI in the AD 
docket.

Comments

    We gave the public the opportunity to participate in developing 
this AD. We received no comments on the NPRM (77 FR 43176, July 24, 
2012) or on the determination of the cost to the public.

Conclusion

    We reviewed the available data and determined that air safety and 
the public interest require adopting the AD as proposed--except for 
minor editorial changes. We have determined that these minor changes:
    <bullet> Are consistent with the intent that was proposed in the 
NPRM (77 FR 43176, July 24, 2012) for correcting the unsafe condition; 
and
    <bullet> Do not add any additional burden upon the public than was 
already proposed in the NPRM (77 FR 43176, July 24, 2012).

Costs of Compliance

    We estimate that this AD will affect 83 products of U.S. registry. 
We also estimate that it will take about 2 work-hours per product to 
comply with the basic requirements of this AD. The average labor rate 
is $85 per work-hour. Required parts will cost about $0 per product. 
Where the service information lists required parts costs that are 
covered under warranty, we have assumed that there will be no charge 
for these parts. As we do not control warranty coverage for affected 
parties, some parties may incur costs higher than estimated here. Based 
on these figures, we estimate the cost of this AD to the U.S. operators 
to be $14,110 or $170 per product.

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. ``Subtitle VII: Aviation 
Programs,'' describes in more detail the scope of the Agency's 
authority.
    We are issuing this rulemaking under the authority described in 
``Subtitle VII, Part A, Subpart III, Section 44701: General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We determined that this AD will not have federalism implications 
under Executive Order 13132. This AD will not have a substantial direct 
effect on the States, on the relationship between the national 
government and the States, or on the distribution of power and 
responsibilities among the various levels of government.
    For the reasons discussed above, I certify that this AD:

[[Page 63712]]

    1. Is not a ``significant regulatory action'' under Executive Order 
12866;
    2. Is not a ``significant rule'' under the DOT Regulatory Policies 
and Procedures (44 FR 11034, February 26, 1979);
    3. Will not affect intrastate aviation in Alaska; and
    4. Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    We prepared a regulatory evaluation of the estimated costs to 
comply with this AD and placed it in the AD docket.

Examining the AD Docket

    You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a>; or in person at the Docket Operations office 
between 9 a.m. and 5 p.m., Monday through Friday, except Federal 
holidays. The AD docket contains the NPRM (77 FR 43176, July 24, 2012), 
the regulatory evaluation, any comments received, and other 
information. The street address for the Docket Operations office 
(telephone (800) 647-5527) is in the ADDRESSES section. Comments will 
be available in the AD docket shortly after receipt.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

Adoption of the Amendment

    Accordingly, under the authority delegated to me by the 
Administrator, the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority:  49 U.S.C. 106(g), 40113, 44701.

Sec.  39.13  [Amended]

0
2. The FAA amends Sec.  39.13 by adding the following new AD:

2012-20-08 Bombardier, Inc.: Amendment 39-17214. Docket No. FAA-
2012-0722; Directorate Identifier 2012-NM-188-AD.

(a) Effective Date

    This airworthiness directive (AD) becomes effective November 21, 
2012.

(b) Affected ADs

    None.

(c) Applicability

    This AD applies to Bombardier, Inc. Model DHC-8-400, -401, and -
402 airplanes; certificated in any category; serial numbers 4001 
through 4338 inclusive, with Honeywell alternating current (AC) 
generator part number (P/N) 1152218-3, 1152218-4 or 1152218-5 
installed.

(d) Subject

    Air Transport Association (ATA) of America Code 24: Electrical 
Power.

(e) Reason

    This AD was prompted by reports of AC generator failures in-
service due to incomplete fusion in the weld joint of the rotor band 
assembly. We are issuing this AD to prevent rotor windings from 
coming in contact with the generator housing, which could result in 
debris contaminating and potentially blocking the engine oil 
scavenge system, leading to loss of oil pressure and an in-flight 
shutdown of the engine.

(f) Compliance

    You are responsible for having the actions required by this AD 
performed within the compliance times specified, unless the actions 
have already been done.

(g) Inspection and Replacement

    Within 6,000 flight hours or 36 months after the effective date 
of this AD, whichever occurs first: Inspect the left and right AC 
generators to determine if the AC generator has a part number 
identified in step 3.B.(2) of the Accomplishment Instructions of 
Bombardier Service Bulletin 84-24-45, dated January 13, 2011, or has 
P/N 1152218-3. If an AC generator has a part number identified in 
Bombardier Service Bulletin 84-24-45, dated January 13, 2011, or has 
P/N 1152218-3, before further flight, replace the AC generator with 
a modified or new AC generator having P/N 1152218-6, in accordance 
with the Accomplishment Instructions of Bombardier Service Bulletin 
84-24-45, dated January 13, 2011.

(h) Parts Installation Prohibition

    After the effective date of this AD, no person may install an AC 
generator having P/N 1152218-5, 1152218-4, or 1152218-3 on any 
airplane.

(i) Other FAA AD Provisions

    The following provisions also apply to this AD:
    (1) Alternative Methods of Compliance (AMOCs): The Manager, New 
York Aircraft Certification Office (ACO), ANE-170, FAA, has the 
authority to approve AMOCs for this AD, if requested using the 
procedures found in 14 CFR 39.19. In accordance with 14 CFR 39.19, 
send your request to your principal inspector or local Flight 
Standards District Office, as appropriate. If sending information 
directly to the ACO, send it to ATTN: Program Manager, Continuing 
Operational Safety, FAA, New York ACO, 1600 Stewart Avenue, Suite 
410, Westbury, New York 11590; telephone 516-228-7300; fax 516-794-
5531. Before using any approved AMOC, notify your appropriate 
principal inspector, or lacking a principal inspector, the manager 
of the local flight standards district office/certificate holding 
district office. The AMOC approval letter must specifically 
reference this AD.
    (2) Airworthy Product: For any requirement in this AD to obtain 
corrective actions from a manufacturer or other source, use these 
actions if they are FAA-approved. Corrective actions are considered 
FAA-approved if they are approved by the State of Design Authority 
(or their delegated agent). You are required to assure the product 
is airworthy before it is returned to service.

(j) Related Information

    Refer to MCAI Canadian Airworthiness Directive CF-2011-22, dated 
July 13, 2011; and Bombardier Service Bulletin 84-24-45, dated 
January 13, 2011; for related information.

(k) Material Incorporated by Reference

    (1) The Director of the Federal Register approved the 
incorporation by reference (IBR) of the service information listed 
in this paragraph under 5 U.S.C. 552(a) and 1 CFR part 51.
    (2) You must use this service information as applicable to do 
the actions required by this AD, unless the AD specifies otherwise.
    (i) Bombardier Service Bulletin 84-24-45, dated January 13, 
2011.
    (ii) Reserved.
    (3) For service information identified in this AD, contact 
Bombardier, Inc., Q-Series Technical Help Desk, 123 Garratt 
Boulevard, Toronto, Ontario M3K 1Y5, Canada; telephone 416-375-4000; 
fax 416-375-4539; email <a href="/cdn-cgi/l/email-protection#f1859995df80829483989482b19094839edf939e9c93908395989483df929e9c"><span class="__cf_email__" data-cfemail="f6829e92d8878593849f9385b697938499d894999b949784929f9384d895999b">[email&#160;protected]</span></a>; Internet 
<a href="http://www.bombardier.com">http://www.bombardier.com</a>.
    (4) You may review copies of the service information at the FAA, 
Transport Airplane Directorate, 1601 Lind Avenue SW., Renton, WA. 
For information on the availability of this material at the FAA, 
call 425-227-1221.
    (5) You may view this service information that is incorporated 
by reference at the National Archives and Records Administration 
(NARA). For information on the availability of this material at 
NARA, call 202-741-6030, or go to: <a href="http://www.archives.gov/federal-register/cfr/index.html">http://www.archives.gov/federal-register/cfr/index.html</a>.

    Issued in Renton, Washington, on October 4, 2012.
Dionne Palermo,
Acting Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 2012-25108 Filed 10-16-12; 8:45 am]
BILLING CODE 4910-13-P

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