AD 2011-18-03
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 737-600 Series | Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-700 Series | Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-700C Series | Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-800 Series | Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-900 Series | Airworthiness Directives; The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes |
Unsafe Condition
Center tank fuel pump operation with continuous low pressure, which could lead to friction sparks or overheating in the fuel pump inlet that could create a potential ignition source inside the center fuel tank. These conditions, in combination with flammable fuel vapors, could result in a center fuel tank explosion and consequent loss of the airplane.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Install an automatic shutoff system for the center tank fuel boost pumps. Install a placard in the airplane flight deck if necessary. Revise the Limitations and Normal Procedures sections of the airplane flight manual to advise the flightcrew of certain operating restrictions. Install a secondary control relay for the electrical control circuit of each of the two center tank fuel boost pumps. Revise the maintenance program to incorporate Airworthiness Limitation (AWL) No. 28-AWL-23. Optionally, install and maintain universal fault interrupters using a certain supplemental type certificate.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 12 months of the effective date (September 30, 2011)
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
The Boeing Company Model 737-600, -700, -700C, -800, and -900 Series Airplanes
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
We are adopting a new airworthiness directive (AD) for the products listed above. This AD requires installation of an automatic shutoff system for the center tank fuel boost pumps, and installation of a placard in the airplane flight deck if necessary. This AD also requires revisions to the Limitations and Normal Procedures sections of the airplane flight manual to advise the flightcrew of certain operating restrictions for airplanes equipped with an automated center tank fuel pump shutoff control. This AD further requires installation of a secondary control relay for the electrical control circuit of each of the two center tank fuel boost pumps. Additionally, this AD requires a revision to the maintenance program to incorporate Airworthiness Limitation (AWL) No. 28-AWL-23. This AD also provides an option of installation and maintenance of universal fault interrupters using a certain supplemental type certificate, which terminates certain requirements of this AD. This AD was prompted by fuel system reviews conducted by the manufacturer. We are issuing this AD to prevent center tank fuel pump operation with continuous low pressure, which could lead to friction sparks or overheating in the fuel pump inlet that could create a potential ignition source inside the center fuel tank. These conditions, in combination with flammable fuel vapors, could result in a center fuel tank explosion and consequent loss of the airplane.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 76, Number 166 (Friday, August 26, 2011)]
[Rules and Regulations]
[Pages 53317-53324]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 2011-21617]
-----------------------------------------------------------------------
DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2007-28661; Directorate Identifier 2007-NM-013-AD;
Amendment 39-16785; AD 2011-18-03]
RIN 2120-AA64
Airworthiness Directives; The Boeing Company Model 737-600, -700,
-700C, -800, and -900 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
-----------------------------------------------------------------------
SUMMARY: We are adopting a new airworthiness directive (AD) for the
products listed above. This AD requires installation of an automatic
shutoff system for the center tank fuel boost pumps, and installation
of a placard in the airplane flight deck if necessary. This AD also
requires revisions to the Limitations and Normal Procedures sections of
the airplane flight manual to advise the flightcrew of certain
operating restrictions for airplanes equipped with an automated center
tank fuel pump shutoff control. This AD further requires installation
of a secondary control relay for the electrical control circuit of each
of the two center tank fuel boost pumps. Additionally, this AD requires
a revision to the maintenance program to incorporate Airworthiness
Limitation (AWL) No. 28-AWL-23. This AD also provides an option of
installation and maintenance of universal fault interrupters using a
certain supplemental type certificate, which terminates certain
requirements of this AD. This AD was prompted by fuel system reviews
conducted by the manufacturer. We are issuing this AD to prevent center
tank fuel pump operation with continuous low pressure, which could lead
to friction sparks or overheating in the fuel pump inlet that could
create a potential ignition source inside the center fuel tank. These
conditions, in combination with flammable fuel vapors, could result in
a center fuel tank explosion and consequent loss of the airplane.
DATES: This AD is effective September 30, 2011.
The Director of the Federal Register approved the incorporation by
reference of certain publications listed in the AD as of September 30,
2011.
ADDRESSES: For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Data & Services
Management, P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207;
telephone 206-544-5000, extension 1; fax 206-766-5680; e-mail
<a href="/cdn-cgi/l/email-protection#dfb2baf1bdb0babcb0b29fbdb0bab6b1b8f1bcb0b2"><span class="__cf_email__" data-cfemail="e68b83c884898385898ba68489838f8881c885898b">[email protected]</span></a>; Internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>. For TDG
Aerospace information identified in this AD, contact TDG Aerospace,
Inc., 545 Corporate Drive, Escondido, California 92029; telephone 760-
466-1040; fax 760-466-1038; Internet <a href="http://www.tdgaerospace.com">http://www.tdgaerospace.com</a>; e-
mail <a href="/cdn-cgi/l/email-protection#0f666169604f7b6b686e6a7d607c7f6e6c6a216c6062"><span class="__cf_email__" data-cfemail="98f1f6fef7d8ecfcfff9fdeaf7ebe8f9fbfdb6fbf7f5">[email protected]</span></a>.
You may review copies of the referenced service information at the
FAA, Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the availability of this material at the
FAA, call 425-227-1221.
Examining the AD Docket
You may examine the AD docket on the Internet at <a href="http://www.regulations.gov">http://www.regulations.gov</a>; or in person at the Docket Management Facility
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The AD docket contains this AD, the regulatory evaluation,
any comments received, and other information. The address for the
Docket Office (phone: 800-647-5527) is Document Management Facility,
U.S. Department of Transportation, Docket Operations, M-30, West
Building Ground Floor, Room W12-140, 1200 New Jersey Avenue, SE.,
Washington, DC 20590.
FOR FURTHER INFORMATION CONTACT: Tak Kobayashi, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98057-3356; phone:
(425) 917-6499; fax: (425) 917-6590; e-mail:
<a href="/cdn-cgi/l/email-protection#6d390c060c05041e0c4326020f0c140c1e05042d0b0c0c430a021b"><span class="__cf_email__" data-cfemail="f2a69399939a9b8193dcb99d90938b93819a9bb2949393dc959d84">[email protected]</span></a>.
SUPPLEMENTARY INFORMATION:
Discussion
We issued a supplemental notice of proposed rulemaking (SNPRM) to
amend 14 CFR part 39 to include an airworthiness directive (AD) that
would apply to the specified products. That SNPRM published in the
Federal Register on March 8, 2011 (76 FR 12634). The original NPRM (72
FR 37479, July 10, 2007) proposed to require installation of an
automatic shutoff system for the center tank fuel boost pumps,
installation of a placard in the airplane flight deck if necessary, and
concurrent modification of the P5-2 fuel control module assembly. The
original NPRM also proposed to require revisions to the Limitations and
Normal Procedures sections of the airplane flight manual (AFM) to
advise the flightcrew of certain operating restrictions for airplanes
equipped with an automated center tank fuel pump shutoff control.
Additionally, the original NPRM proposed to require a revision to the
Airworthiness Limitations (AWL) section of the Instructions for
Continued Airworthiness (ICA) to incorporate AWL No. 28-AWL-19 and No.
28-AWL-23. The original NPRM further proposed to require installation
of a secondary control relay for the electrical control circuit of each
of the two center tank fuel boost pumps. The SNPRM proposed to revise
the original NPRM by adding airplanes, adding additional operational
testing of the automatic shutoff system for certain airplanes, removing
the requirement for incorporating AWL No. 28-AWL-19 into the AWL
section of the ICA, and adding an option of installation and
maintenance of universal fault interrupters using a certain
supplemental type certificate.
Comments
We gave the public the opportunity to participate in developing
this AD. The following presents the comments received on the proposal
and the FAA's response to each comment.
Support for SNPRM
Delta Airlines (Delta) stated that it has no objections to the
SNPRM.
Request To Correct Service Information Citation
Boeing requested that we revise the fifth paragraph under the
``Explanation
[[Page 53318]]
of Additional Changes Made to this Supplemental NPRM'' section of the
SNPRM to correct the model designation portion of the document citation
provided in that paragraph.
Although we agree that there was a typographical error in the
document citation specified in the ``Explanation of Additional Changes
Made to this Supplemental NPRM'' section of the SNPRM, we do not agree
to revise this AD in this regard, as that section is not restated in
the final rule. No change to the AD is necessary in this regard.
Request To Include Definition in Paragraph (b) of the SNPRM
Boeing requested that we revise paragraph (b) of the SNPRM to
properly define ``2001-08-24'' as an airworthiness directive. We agree
and have revised paragraph (b) of this AD accordingly.
Request To Revise Conditions Specified in Paragraph (h) of the SNPRM
Boeing requested that we revise paragraph (h) of the SNPRM to
remove the last sentence of the paragraph, which specifies the
conditions when a placard is not necessary. Boeing stated that this
sentence is confusing and possibly contradictory, and that the placard
requirement provided in those paragraphs is well defined without the
use of this sentence.
We agree partially. We agree to remove the first condition
specified in the second to last sentence of paragraph (h) of this AD,
which states, ``If automatic shutoff systems are installed concurrently
on all airplanes in an operator's fleet in accordance with paragraph
(g) of this AD * * *, the placard installation specified in this
paragraph is not necessary.'' If the automatic shutoff system is
concurrently installed on all airplanes, there will be no airplanes on
which a placard would be required to be installed. Therefore, this
condition is unnecessary. We have revised paragraph (h) of this AD to
remove this condition.
We do not agree to remove the second condition in the second to
last sentence of paragraph (h) of this AD. That condition provides an
option to operators that prefer not to install a placard on any
airplane in their fleet. If an operator intends to maintain fuel usage
restrictions specified in AD 2002-24-51, Amendment 39-12992 (68 FR 10,
January 2, 2003), and AD 2001-08-24, Amendment 39-12201 (66 FR 20733,
April 25, 2001), for all airplanes in the fleet until the automatic
shutoff systems are installed on all of those airplanes, the operator
is not required to install a placard, even after installing the
automatic shutoff system on any airplane in its fleet. We have
determined that this option should remain available to operators, and
have not revised paragraph (h) of this AD to remove this condition. We
also have not revised paragraph (s) of this AD to remove the same
condition specified in the second to last sentence of paragraph (h) of
this AD.
Also, we acknowledge that a reference to AD 2001-08-24, Amendment
39-12201 (66 FR 20733, April 25, 2001), was inadvertently omitted in
the last sentence of paragraph (h) of the SNPRM. We have added a
reference to AD 2001-08-24 in paragraph (h) of this AD, and provided
additional clarification in the ``Additional Changes Made to this AD''
section of this AD.
Request To Revise Proposed Wording of Placard in Paragraph (h) of the
SNPRM
Southwest Airlines (Southwest) requested that the SNPRM be revised
to allow alternative wording for the placard required by paragraph (h)
of the SNPRM. Southwest stated that it has a placard adjacent to the
pilot's primary flight display on all of its airplanes that are not
equipped with an automatic shutoff system, which reads, ``AD 2002-19-52
fuel usage restrictions required.'' Southwest reported that it is
unable to find any language in either AD 2002-19-52, Amendment 39-12900
(67 FR 61253, September 30, 2002), or AD 2002-24-51, Amendment 39-12992
(68 FR 10, January 2, 2003), that requires the placard text proposed in
paragraph (h) of the SNPRM.
We agree partially. We have determined that clarification of
paragraph (h) of this final rule is necessary to prevent inadvertent
removal of the placard required by paragraph (h) of this AD and by
paragraph (e) of AD 2002-19-52, Amendment 39-12900 (67 FR 61253,
September 30, 2002). As discussed in the preamble of the SNPRM, AD
2002-19-52 requires installation of a placard, and provides an optional
terminating action that allows removal of that placard. The intent of
the placard installation required by AD 2002-19-52 is to address mixed
operation of the airplanes with and without the optional terminating
action accomplished within an operator's fleet. After issuance of AD
2002-19-52, we issued AD 2002-24-51, Amendment 39-12992 (68 FR 10,
January 2, 2003), to mandate fuel usage restrictions identical to those
required by AD 2002-19-52, to address an unsafe condition not related
to AD 2002-19-52. Airworthiness Directive 2002-24-51 did not require
installation of a placard, because terminating action for that AD was
not available at the time, and, therefore, there was no concern about
mixed fleet operation.
We do not agree to revise the placard wording required by paragraph
(h) of this AD. However, if a placard that refers to AD 2002-19-52,
Amendment 39-12900 (67 FR 61253, September 30, 2002), already exists on
an airplane, we have determined that use of that placard does meet the
placard installation requirement of paragraph (h) of this AD.
Therefore, we have revised paragraph (h) of this AD to state that
installation of a placard in accordance with paragraph (e) of AD 2002-
19-52 is acceptable for compliance with the requirements of paragraph
(h) of this AD, and that the placard may be removed from an airplane
only once the terminating action specified in paragraph (g) of AD 2002-
19-52 and installation of an automatic shutoff system required by
paragraph (g) of this AD have been accomplished.
Request To Reference Latest AWL Revision in Paragraph (k) of the SNPRM
Boeing requested that we revise paragraph (k) of the SNPRM to
reference the latest revision of the maintenance planning data (MPD)
document. Boeing stated that the document specified in paragraph (k) of
the SNPRM has been revised, and that the applicable subsection has
changed from ``G'' to ``E.1.'' in Revision February 2011.
We agree that this AD should refer to the current revision of the
MPD document specified in paragraph (k) of this AD. Therefore, we have
revised paragraph (k) of this AD to refer to Subsection E, AWLs--Fuel
Systems, of Section 9, Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs), of the Boeing 737-600/
700/800/900 MPD Document, D626A001-CMR, Revision March 2011.
We have also added new paragraph (t) to this AD (and re-identified
subsequent paragraphs accordingly) to give credit to operators that
accomplish the AWL revision required by paragraph (k) of this AD before
the effective date of this AD using any of the following revisions of
Subsection G, Airworthiness Limitations--Fuel System AWLs, of Section
9, Airworthiness Limitations (AWLs) and Certification Maintenance
Requirements (CMRs), of the Boeing 737-600/700/800/900 MPD Document,
D626A001-CMR:
<bullet> Revision March 2008
<bullet> Revision April 2008
<bullet> Revision June 2008
<bullet> Revision February 2009
<bullet> Revision March 2009
<bullet> Revision August 2009
[[Page 53319]]
<bullet> Revision September 2009
<bullet> Revision November 2009
<bullet> Revision January 2010
<bullet> Revision May 2010
<bullet> Revision July 2010
<bullet> Revision August 2010
Paragraph (t) of this AD also provides credit to operators that
accomplish the AWL revision required by paragraph (k) of this AD before
the effective date of this AD using Subsection E, AWLs--Fuel Systems,
of Section 9, Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs), of the Boeing 737-600/700/800/900 MPD
Document, D626A001-CMR, Revision February 2011.
Request To Clarify Terminating Action for Paragraphs (m) and (n) of
SNPRM
Delta requested that we revise paragraphs (m) and (n) of the SNPRM
to clarify that accomplishing the actions specified in paragraph (s) of
the SNPRM terminates the actions required in paragraphs (m) and (n) of
the SNPRM. Delta pointed out that paragraph (s) of the SNPRM terminates
only paragraphs (g) through (k) of the SNPRM, and not paragraphs (m)
and (n) of the SNPRM. Delta stated that operators planning to comply
with the proposed requirements by installing universal fault
interrupters (UFIs) in accordance with paragraph (s) of the SNPRM will
not accomplish paragraphs (g), (h), and (i) of the SNPRM. Therefore,
Delta asserted that, as the SNPRM is currently written, operators that
do not do the actions specified in paragraphs (g), (h), and (i) of the
SNPRM will not be able to comply with the requirements of paragraphs
(m) and (n) of the SNPRM.
We agree. Accomplishing the optional terminating action specified
in paragraph (s) of this AD terminates the requirements of paragraphs
(g) through (k) of this AD, making the optional terminating action
specified in paragraph (s) of this AD equivalent to the actions
required by paragraphs (g) through (k) of this AD. Therefore, complying
with paragraph (s) of this AD meets the condition required to terminate
the requirements of paragraph (a) of AD 2001-08-24, Amendment 39-12201
(66 FR 20733, April 25, 2001), and paragraph (b) of AD 2002-24-51,
Amendment 39-12992 (68 FR 10, January 2, 2003). We have revised
paragraphs (m) and (n) of this AD to state that accomplishing the
actions (i.e., optional terminating action) specified in paragraph (s)
of this AD terminates the requirements of paragraph (a) of AD 2001-08-
24 and paragraph (b) of AD 2002-24-51.
Request To Provide Credit for Aerospace Supplemental Type Certificate
(STC)
Continental Airlines (Continental) requested that we revise the
SNPRM to give credit for incorporating universal fault interrupters
(UFIs) using TDG Aerospace STC ST02076LA before the effective date of
the AD. Continental pointed out that paragraphs (q) and (r) of the
SNPRM provide credit for actions done before the effective date of the
AD using other service information.
While we do agree that installing TDG Aerospace UFIs before the
effective date of this AD is acceptable for terminating certain actions
required by this AD, we do not agree to revise the AD to provide
specific credit for those actions. Installing TDG Aerospace UFIs, as
specified in paragraph (s) of this AD, is acceptable both before and
after the effective date of this AD. Operators are always permitted to
accomplish the requirements of an AD at a time earlier than the
specified compliance time. We have not changed the AD in this regard.
Request To Revise Paragraph (v) of the SNPRM To Add Contact Information
Delta requested that we revise paragraph (v) of the SNPRM to add
contact information for TDG Aerospace. Delta pointed out that contact
information for the other service information identified in the SNPRM
is provided, but not for TDG Aerospace.
We agree partially. We do not agree to revise paragraph (v) of the
SNPRM, because that paragraph is not restated in this final rule.
However, we do agree to provide contact information for TDG Aerospace.
We have revised the ADDRESSES section of this AD to include this
contact information.
Additional Changes Made to This AD
We have revised paragraph (h) of this AD to clarify when a placard
is not necessary. We have determined that the second to last sentence
of paragraph (h) of this AD should also refer to AD 2001-08-24,
Amendment 39-12201 (66 FR 20733, April 25, 2001), for clarity.
Operators that choose to maintain the fuel usage restrictions of AD
2002-24-51, Amendment 39-12992 (68 FR 10, January 2, 2003), for all
airplanes in their fleet do not meet the condition to terminate AD
2002-24-51 and AD 2001-08-24 until the actions required by paragraphs
(g) and (i) of this AD are accomplished on all airplanes in their
fleet. Therefore, those operators are otherwise required to comply with
the requirements of AD 2001-08-24, regardless of whether that AD is
mentioned in paragraph (h) of this AD. Therefore, this change does not
increase the burden on operators.
We have revised paragraph (s) of this AD to specify that
installation of TDG Aerospace UFIs, as provided in that paragraph, must
be done in accordance with a method approved by the Manager, Seattle
Aircraft Certification Office (ACO), FAA, because referring to the STC
now violates Office of the Federal Register (OFR) policies for approval
of optional materials ``incorporated by reference'' in rules. We have
added Note 5 to this AD to specify that additional guidance on
installing TDG Aerospace UFIs can be found in TDG Aerospace STC
ST02076LA.
We have also revised paragraph (s) of this AD to clarify the time
limit for doing the optional terminating action. Since paragraph (s) of
this AD terminates the actions required by paragraphs (g) through (k)
of this AD, if done, paragraph (s) of this AD must be accomplished
within the earliest time specified among those paragraphs to be
considered terminating action; that earliest time is 36 months.
Additionally, we have revised paragraph (s) of this AD to allow the
use of alternative placard wording that is approved by an appropriate
FAA Principal Operations Inspector, instead of requiring approval of
alternative placard wording as an alternative method of compliance in
accordance with paragraph (u) of this AD.
We have also revised paragraph (s) of this AD by adding a statement
to allow installation of a placard in accordance with paragraph (e) of
AD 2002-19-52, Amendment 39-12900 (67 FR 61253, September 30, 2002).
Conclusion
We reviewed the relevant data, considered the comments received,
and determined that air safety and the public interest require adopting
the AD with the changes described previously--and minor editorial
changes. We have determined that these minor changes:
<bullet> [Agr]re consistent with the intent that was proposed in
the SNPRM for correcting the unsafe condition; and
<bullet> Do not add any additional burden upon the public than was
already proposed in the SNPRM.
We also determined that these changes will not increase the
economic burden on any operator or increase the scope of the AD.
Costs of Compliance
We estimate that this AD affects 685 airplanes of U.S. registry.
We estimate the following costs to comply with this AD:
[[Page 53320]]
Estimated Costs
----------------------------------------------------------------------------------------------------------------
Number of U.S.-
Action Labor cost Parts cost Cost per registered Cost on U.S.
product airplanes operators
----------------------------------------------------------------------------------------------------------------
Installation of the Between 94 and Between $22,994 Between $30,984 538 Between
automatic shutoff system 117 (depending and $30,197 and $40,142. $16,669,392
(Boeing Alert Service on airplane (depending on and
Bulletin 737-28A1206). configuration) airplane $21,596,396.
work-hours x configuration).
$85 per hour =
Between $7,990
and $9,945.
Placard installation, if 1 work-hour x $10............ $95............ 685 $65,075.
necessary. $85 per hour =
$85.
AFM revision................ 1 work-hour x None........... $85............ 538 $45,730.
$85 per hour =
$85.
Installation of secondary 68 work-hours x $3,274......... $9,054......... 685 $6,201,990.
pump control relays (Boeing $85 per hour =
Alert Service Bulletin 737- $5,780.
28A1248).
AWL revision to add 28-AWL- 1 work-hour x None........... $85............ 685 $58,225.
23. $85 per hour =
$85.
----------------------------------------------------------------------------------------------------------------
Authority for This Rulemaking
Title 49 of the United States Code specifies the FAA's authority to
issue rules on aviation safety. Subtitle I, section 106, describes the
authority of the FAA Administrator. Subtitle VII: Aviation Programs,
describes in more detail the scope of the Agency's authority.
We are issuing this rulemaking under the authority described in
Subtitle VII, Part A, Subpart III, Section 44701: ``General
requirements.'' Under that section, Congress charges the FAA with
promoting safe flight of civil aircraft in air commerce by prescribing
regulations for practices, methods, and procedures the Administrator
finds necessary for safety in air commerce. This regulation is within
the scope of that authority because it addresses an unsafe condition
that is likely to exist or develop on products identified in this
rulemaking action.
Regulatory Findings
This AD will not have federalism implications under Executive Order
13132. This AD will not have a substantial direct effect on the States,
on the relationship between the national government and the States, or
on the distribution of power and responsibilities among the various
levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866,
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979),
(3) Will not affect intrastate aviation in Alaska, and
(4) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, under the authority delegated to me by the
Administrator, the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2011-18-03 The Boeing Company: Amendment 39-16785; Docket No. FAA-
2007-28661; Directorate Identifier 2007-NM-013-AD.
Effective Date
(a) This AD is effective September 30, 2011.
Affected ADs
(b) Accomplishing certain requirements of this AD terminates
certain requirements of AD 2001-08-24, Amendment 39-12201 (66 FR
20733, April 25, 2001); AD 2002-24-51, Amendment 39-12992 (68 FR 10,
January 2, 2003); and AD 2008-24-51, Amendment 39-15781 (74 FR 8155,
February 24, 2009). Airworthiness Directive 2002-19-52, Amendment
39-12900 (67 FR 61253, September 30, 2002), is affected by this AD.
Applicability
(c) This AD applies to the airplanes, certificated in any
category, identified in paragraphs (c)(1) and (c)(2) of this AD.
(1) The Boeing Company Model 737-600, -700, -700C, -800, and -
900 series airplanes, identified in Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009.
(2) The Boeing Company Model 737-600, -700, -700C, -800, and -
900 series airplanes, identified in Boeing Alert Service Bulletin
737-28A1248, Revision 2, dated August 28, 2009.
Note 1: This AD requires revisions to certain operator
maintenance documents to include new inspections. Compliance with
these inspections is required by 14 CFR 91.403(c). For airplanes
that have been previously modified, altered, or repaired in the
areas addressed by these inspections, the operator may not be able
to accomplish the inspections described in the revisions. In this
situation, to comply with 14 CFR 91.403(c), the operator must
request approval for an alternative method of compliance (AMOC)
according to paragraph (u) of this AD. The request should include a
description of changes to the required inspections that will ensure
the continued operational safety of the airplane.
Subject
(d) Joint Aircraft System Component (JASC)/Air Transport
Association (ATA) of America Code 28, Fuel.
Unsafe Condition
(e) This AD was prompted by fuel system reviews conducted by the
manufacturer. We are issuing this AD to prevent center tank fuel
pump operation with continuous low pressure, which could lead to
friction sparks or overheating in the fuel pump inlet that could
create a potential ignition source inside the center fuel tank.
These conditions, in combination with flammable fuel vapors, could
result in a center fuel tank explosion and consequent loss of the
airplane.
[[Page 53321]]
Compliance
(f) Comply with this AD within the compliance times specified,
unless already done.
Installation of Automatic Shutoff System for the Center Tank Fuel Boost
Pumps
(g) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1206, Revision 2, dated May 21, 2009: Within
36 months after the effective date of this AD, install an automatic
shutoff system for the center tank fuel boost pumps, by
accomplishing all of the actions specified in Part 1 and Part 2 of
the Accomplishment Instructions of Boeing Alert Service Bulletin
737-28A1206, Revision 2, dated May 21, 2009, except that Figure 1 of
this AD must be used in lieu of Sheet 2 of Figure 11 of Boeing Alert
Service Bulletin 737-28A1206, Revision 2, dated May 21, 2009. If a
placard has been previously installed on the airplane in accordance
with paragraph (h) of this AD, the placard may be removed from the
flight deck of only that airplane after the automatic shutoff system
has been installed. Installing automatic shutoff systems on all
airplanes in an operator's fleet, in accordance with this paragraph,
terminates the placard installation required by paragraph (h) of
this AD for all airplanes in an operator's fleet.
Note 2: Boeing Alert Service Bulletin 737-28A1206, Revision 2,
dated May 21, 2009, refers to Boeing Component Service Bulletin
233A3202-28-03, dated January 12, 2006, as an additional source of
guidance for replacing the left and right center boost pump switches
of the P5-2 fuel control module assembly with new switches and
changing the wiring of the P5-2 fuel control module assembly.
BILLING CODE 4910-13-P
[GRAPHIC] [TIFF OMITTED] TR26AU11.015
BILLING CODE 4910-13-C
Placard Installation for Mixed Fleet Operation
(h) Prior to or concurrently with installing an automatic
shutoff system on any airplane in an operator's fleet, as required
by paragraph (g) of this AD, install a placard adjacent to the
pilot's primary flight display on all airplanes in the operator's
fleet that are not equipped with an automatic shutoff system for the
center tank fuel boost pumps. The placard must read as follows
(unless alternative placard wording is approved by an appropriate
FAA Principal Operations Inspector):
``AD 2002-24-51 fuel usage restrictions required.''
Installing an automatic shutoff system, in accordance with paragraph
(g) of this AD, terminates the placard installation required by this
paragraph for only that airplane. Installing automatic shutoff
systems on all airplanes in an operator's fleet, in accordance with
paragraph (g) of this AD, terminates the placard installation
required by this paragraph for all airplanes in an operator's
[[Page 53322]]
fleet. If operation according to the fuel usage restrictions of AD
2002-24-51, Amendment 39-12992 (68 FR 10, January 2, 2003), and AD
2001-08-24, Amendment 39-12201 (66 FR 20733, April 25, 2001), is
maintained until automatic shutoff systems are installed on all
airplanes in an operator's fleet, the placard installation specified
in this paragraph is not required. Installation of a placard in
accordance with paragraph (e) of AD 2002-19-52, Amendment 39-12900
(67 FR 61253, September 30, 2002), is acceptable for compliance with
the placard installation requirements of this paragraph; however,
terminating action specified in paragraph (g) of AD 2002-19-52 and
installation of an automatic shutoff system required by paragraph
(g) of this AD must be accomplished on the airplane before the
placard is removed from the airplane.
Airplane Flight Manual (AFM) Revision
(i) For airplanes on which Boeing Alert Service Bulletin 737-
28A1206, Revision 2, dated May 21, 2009, has been accomplished: At
the applicable time specified in paragraph (i)(1) or (i)(2) of this
AD, do the actions specified in paragraphs (i)(3) and (i)(4) of this
AD.
(1) For airplanes on which the terminating action specified in
paragraph (g) of AD 2002-19-52, Amendment 39-12900 (67 FR 61253,
September 30, 2002), has been done: Concurrently with accomplishing
the actions required by paragraph (g) of this AD.
(2) For airplanes on which the terminating action specified in
paragraph (g) of AD 2002-19-52, Amendment 39-12900 (67 FR 61253,
September 30, 2002), has not been done: Concurrently with
accomplishing the terminating action specified in paragraph (g) of
AD 2002-19-52.
(3) Revise Section 1 of the Limitations section of the Boeing
737-600/-700/-700C/-800/-900 AFM to include the following statement.
This may be done by inserting a copy of this AD into the AFM.
``Center Tank Fuel Pumps
Intentional dry running of a center tank fuel pump (low pressure
light illuminated) is prohibited.''
Note 3: For clarification purposes, the AFM limitations required
by AD 2002-19-52, Amendment 39-12900 (67 FR 61253, September 30,
2002), continue to be required until the optional terminating
actions specified in paragraph (g) of AD 2002-19-52 have been done.
(4) Revise Section 3 of the Normal Procedures section of the
Boeing 737-600/ -700/-700C/-800/-900 AFM to include the following
statements. This may be done by inserting a copy of this AD into the
AFM. Alternative statements that meet the intent of the following
requirements may be used if approved by an appropriate FAA Principal
Operations Inspector.
``CENTER TANK FUEL PUMPS
Alternative Method of Compliance (AMOC) to AD 2001-08-24 and AD
2002-24-51 for Aircraft With the Automated Center Tank Fuel Pump
Shutoff
Center tank fuel pumps must not be ``ON'' unless personnel are
available in the flight deck to monitor low pressure lights.
For ground operation, center tank fuel pump switches must not be
positioned ``ON'' unless the center tank fuel quantity exceeds 1000
pounds (453 kilograms), except when defueling or transferring fuel.
Upon positioning the center tank fuel pump switches ``ON'' verify
momentary illumination of each center tank fuel pump low pressure
light.
For ground and flight operations, the corresponding center tank
fuel pump switch must be positioned ``OFF'' when a center tank fuel
pump low pressure light illuminates [1]. Both center tank fuel pump
switches must be positioned ``OFF'' when the first center tank fuel
pump low pressure light illuminates if the center tank is empty.
[1] When established in a level flight attitude, both center
tank pump switches should be positioned ``ON'' again if the center
tank contains usable fuel.
Defueling and Fuel Transfer
When transferring fuel or defueling center or main tanks, the
fuel pump low pressure lights must be monitored and the fuel pumps
positioned to ``OFF'' at the first indication of the fuel pump low
pressure [1].
Defueling the main tanks with passengers on board is prohibited
if the main tank fuel pumps are powered [2].
Defueling the center tank with passengers on board is prohibited
if the center tank fuel pumps are powered and the auto-shutoff
system is inhibited [2].
[1] Prior to transferring fuel or defueling, conduct a lamp test
of the respective fuel pump low pressure lights.
[2] Fuel may be transferred from tank to tank or the aircraft
may be defueled with passengers on board, provided fuel quantity in
the tank from which fuel is being taken is maintained at or above
2000 pounds (907 kilograms).''
Note 4: When statements identical to those in paragraphs (i)(3)
and (i)(4) of this AD have been included in the general revisions of
the Boeing 737-600/-700/-700C/-800/-900 AFM, the general revisions
may be inserted into that AFM, and the copy of this AD may be
removed from that AFM.
Installation of Secondary Pump Control Relays
(j) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1248, Revision 2, dated August 28, 2009:
Within 60 months after the effective date of this AD, install one
secondary control relay for the electrical control circuit of each
of the two center tank fuel boost pumps, in accordance with the
Accomplishment Instructions of Boeing Alert Service Bulletin 737-
28A1248, Revision 2, dated August 28, 2009.
Airworthiness Limitations (AWL) Revision for AWL No. 28-AWL-23
(k) For airplanes identified in paragraph 1.A.1. of Boeing Alert
Service Bulletin 737-28A1248, Revision 2, dated August 28, 2009:
Concurrently with accomplishing the actions required by paragraph
(j) of this AD, or within 30 days after the effective date of this
AD, whichever occurs later, revise the maintenance program by
incorporating AWL No. 28-AWL-23 of Subsection E, AWLs--Fuel Systems,
of Section 9, Airworthiness Limitations (AWLs) and Certification
Maintenance Requirements (CMRs), of the Boeing 737-600/700/800/900
MPD Document, D626A001-CMR, Revision March 2011. The initial
compliance time for the actions specified in AWL No. 28-AWL-23 is
within 1 year after accomplishing the installation required by
paragraph (j) of this AD, or within 1 year after the effective date
of this AD, whichever occurs later.
No Alternative Inspections or Inspection Intervals
(l) After accomplishing the applicable actions specified in
paragraph (k) of this AD, no alternative inspections or inspection
intervals may be used unless the inspections or inspection intervals
are approved as an AMOC in accordance with the procedures specified
in paragraph (u) of this AD.
Terminating Action for AD 2001-08-24, Amendment 39-12201 (66 FR 20733,
April 25, 2001)
(m) Accomplishing the actions required by paragraphs (g), (h),
and (i) of this AD, or accomplishing the actions specified in
paragraph (s) of this AD, terminates the requirements of paragraph
(a) of AD 2001-08-24, Amendment 39-12201 (66 FR 20733, April 25,
2001), for Model 737-600, -700, -700C, -800, and -900 series
airplanes that have the automatic shutoff system, or a TDG
Aerospace, Inc., universal fault interrupter (UFI), installed. After
accomplishing the actions required by paragraphs (g), (h), and (i)
of this AD, or accomplishing the actions specified in paragraph (s)
of this AD, the AFM limitation required by paragraph (a) of AD 2001-
08-24 may be removed from the AFM for those airplanes.
Terminating Action for AD 2002-24-51, Amendment 39-12992 (68 FR 10,
January 2, 2003)
(n) Accomplishing the actions required by paragraphs (g), (h),
and (i) of this AD, or accomplishing the actions specified in
paragraph (s) of this AD, terminates the requirements of paragraph
(b) of AD 2002-24-51, Amendment 39-12992 (68 FR 10, January 2,
2003), for Model 737-600, -700, -700C, -800, and -900 series
airplanes that have the automatic shutoff system, or a TDG
Aerospace, Inc., UFI, installed. After accomplishing the actions
required by paragraphs (g), (h), and (i) of this AD, or
accomplishing the actions specified in paragraph (s) of this AD, the
AFM limitations required by paragraph (b) of AD 2002-24-51 may be
removed from the AFM for those airplanes.
[[Page 53323]]
Terminating Action for AWL Revision
(o) Incorporating AWL No. 28-AWL-23 into the maintenance program
in accordance with paragraph (g)(3) of AD 2008-10-10 R1, Amendment
39-16164 (75 FR 1529, January 12, 2010), terminates the
corresponding action required by paragraph (k) of this AD.
Terminating Action for AD 2008-24-51, Amendment 39-15781 (74 FR 8155,
February 24, 2009)
(p) Accomplishing the actions required by paragraph (g) of this
AD terminates the requirements of paragraph (f) of AD 2008-24-51,
Amendment 39-15781 (74 FR 8155, February 24, 2009).
Credit for Actions Accomplished in Accordance With Previous Service
Information
(q) Actions accomplished before the effective date of this AD in
accordance with Boeing Alert Service Bulletin 737-28A1248, dated
December 21, 2006; or Boeing Alert Service Bulletin 737-28A1248,
Revision 1, dated January 9, 2008; are considered acceptable for
compliance with the corresponding actions specified in paragraph (j)
of this AD.
(r) Actions accomplished before the effective date of this AD in
accordance with Boeing Alert Service Bulletin 737-28A1206, dated
January 11, 2006; or Revision 1, dated January 30, 2008; are
considered acceptable for compliance with the corresponding actions
specified in paragraph (g) of this AD, provided one of the actions
specified in paragraph (r)(1) or (r)(2) of this AD have been done.
(1) The procedures specified in paragraph (f) of AD 2008-24-51,
Amendment 39-15781 (74 FR 8155, February 24, 2009), have been
accomplished.
(2) The actions specified in Part 3 of the Accomplishment
Instructions of Boeing Alert Service Bulletin 737-28A1206, Revision
2, dated May 21, 2009, have been accomplished.
Optional Terminating Action
(s) Installing TDG Aerospace, Inc., UFI, in accordance with a
method approved by the Manager, Seattle Aircraft Certification
Office (ACO), FAA, within 36 months after the effective date of this
AD, terminates the actions required by paragraphs (g) through (k) of
this AD; provided that, concurrently with installing a UFI on any
airplane in an operator's fleet, a placard is installed adjacent to
the pilot's primary flight display on all airplanes in the
operator's fleet not equipped with a UFI or an automatic shutoff
system. The placard must read as follows (unless alternative placard
wording is approved by an appropriate FAA Principal Operations
Inspector):
``AD 2002-24-51 fuel usage restrictions required.''
Installation of a placard in accordance with paragraph (h) of
this AD is acceptable for compliance with the placard installation
required by this paragraph. Installing a TDG Aerospace, Inc., UFI in
accordance with this paragraph on an airplane terminates the placard
installation required by this paragraph for only that airplane.
Installing TDG Aerospace, Inc., UFIs in accordance with this
paragraph, or automatic shutoff systems in accordance with paragraph
(g) of this AD, on all airplanes in an operator's fleet terminates
the placard installation required by this paragraph for all
airplanes in an operator's fleet. If operation according to the fuel
usage restrictions of AD 2002-24-51, Amendment 39-12992 (68 FR 10,
January 2, 2003), and AD 2001-08-24, Amendment 39-12201 (66 FR
20733, April 25, 2001), is maintained until UFIs or automatic
shutoff systems are installed on all airplanes in an operator's
fleet, the placard installation specified in this paragraph is not
required. Installation of a placard in accordance with paragraph (e)
of AD 2002-19-52, Amendment 39-12900 (67 FR 61253, September 30,
2002), is acceptable for compliance with the placard installation
requirements of this paragraph; however, terminating action
specified in paragraph (g) of AD 2002-19-52 and installation of a
UFI specified by this paragraph must be accomplished on the airplane
before the placard is removed from the airplane.
Note 5: Guidance on installing a TDG Aerospace, Inc., UFI can be
found in TDG Aerospace, Inc., Supplemental Type Certificate (STC)
ST02076LA.
Credit for Actions Accomplished in Accordance With Previous Service
Information
(t) Revising the maintenance program by incorporating AWL No.
28-AWL-23 of a revision specified in paragraphs (t)(1) through
(t)(12) of this AD of Subsection G, Airworthiness Limitations--Fuel
System AWLs, of Section 9, Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs), of the Boeing 737-
600/700/800/900 MPD Document, D626A001-CMR; or Subsection E, AWLs--
Fuel Systems, of Section 9, Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements (CMRs), of the Boeing 737-
600/700/800/900 MPD Document, D626A001-CMR, Revision February 2011;
before the effective date of this AD is considered acceptable for
compliance with the corresponding actions specified in paragraph (k)
of this AD.
(1) Revision March 2008.
(2) Revision April 2008.
(3) Revision June 2008.
(4) Revision February 2009.
(5) Revision March 2009.
(6) Revision August 2009.
(7) Revision September 2009.
(8) Revision November 2009.
(9) Revision January 2010.
(10) Revision May 2010.
(11) Revision July 2010.
(12) Revision August 2010.
Alternative Methods of Compliance (AMOCs)
(u)(1) The Manager, Seattle ACO, FAA, has the authority to
approve AMOCs for this AD, if requested using the procedures found
in 14 CFR 39.19. In accordance with 14 CFR 39.19, send your request
to your principal inspector or local Flight Standards District
Office, as appropriate. If sending information directly to the
manager of the ACO, send it to the attention of the person
identified in the Related Information section of this AD.
Information may be e-mailed to: <a href="/cdn-cgi/l/email-protection#3f06127e7172126c5a5e4b4b535a127e7c70127e72707c126d5a4e4a5a4c4b4c7f595e5e11585049"><span class="__cf_email__" data-cfemail="cff6e28e8182e29caaaebbbba3aae28e8c80e28e82808ce29daabebaaabcbbbc8fa9aeaee1a8a0b9">[email protected]</span></a>.
(2) Before using any approved AMOC, notify your appropriate
principal inspector, or lacking a principal inspector, the manager
of the local flight standards district office/certificate holding
district office.
Related Information
(v) For more information about this AD, contact Tak Kobayashi,
Aerospace Engineer, Propulsion Branch, ANM-140S, FAA, Seattle
Aircraft Certification Office, 1601 Lind Ave., SW., Renton,
Washington 98057-3356; phone: (425) 917-6499; fax (425) 917-6590; e-
mail: <a href="/cdn-cgi/l/email-protection#8dd9ece6ece5e4feeca3c6e2efecf4ecfee5e4cdebececa3eae2fb"><span class="__cf_email__" data-cfemail="c195a0aaa0a9a8b2a0ef8aaea3a0b8a0b2a9a881a7a0a0efa6aeb7">[email protected]</span></a>.
Material Incorporated by Reference
(w) You must use the service information contained in table 1 of
this AD, as applicable, to do the actions required by this AD,
unless the AD specifies otherwise.
Table 1--All Material Incorporated by Reference
----------------------------------------------------------------------------------------------------------------
Document Revision Date
----------------------------------------------------------------------------------------------------------------
Boeing Alert Service Bulletin 737- 2................................. May 21, 2009.
28A1206.
Boeing Alert Service Bulletin 737- 2................................. August 28, 2009.
28A1248.
AWL No. 28-AWL-23 of Subsection E, AWLs-- March 2011........................ March 2011.
Fuel Systems of Section 9,
Airworthiness Limitations (AWLs) and
Certification Maintenance Requirements
(CMRs), of the Boeing 737-600/700/800/
900 Maintenance Planning Data Document,
D626A001-CMR.
----------------------------------------------------------------------------------------------------------------
(1) The Director of the Federal Register approved the
incorporation by reference of the service information contained in
table 1 of this AD under 5 U.S.C. 552(a) and 1 CFR part 51.
(2) For Boeing service information identified in this AD,
contact Boeing Commercial Airplanes, Attention: Data & Services
Management, P.O. Box 3707, MC 2H-65, Seattle, Washington 98124-2207;
telephone 206-544-5000, extension 1; fax
[[Page 53324]]
206-766-5680; e-mail <a href="/cdn-cgi/l/email-protection#701d155e121f15131f1d30121f15191e175e131f1d"><span class="__cf_email__" data-cfemail="90fdf5bef2fff5f3fffdd0f2fff5f9fef7bef3fffd">[email protected]</span></a>; Internet <a href="https://www.myboeingfleet.com">https://www.myboeingfleet.com</a>.
(3) You may review copies of the service information at the FAA,
Transport Airplane Directorate, 1601 Lind Avenue, SW., Renton,
Washington. For information on the availability of this material at
the FAA, call 425-227-1221.
(4) You may also review copies of the service information that
is incorporated by reference at the National Archives and Records
Administration (NARA). For information on the availability of this
material at an NARA facility, call 202-741-6030, or go to <a href="http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html">http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html</a>.
Issued in Renton, Washington, on August 12, 2011.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 2011-21617 Filed 8-25-11; 8:45 am]
BILLING CODE 4910-13-P
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