AD 2006-03-13

[Federal Register Volume 71, Number 27 (Thursday, February 9, 2006)]
[Rules and Regulations]
[Pages 6669-6673]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 06-1148]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. FAA-2005-22503; Directorate Identifier 2005-NM-062-AD; 
Amendment 39-14477; AD 2006-03-13]
RIN 2120-AA64


Airworthiness Directives; McDonnell Douglas Model DC-10-10, DC-
10-10F, DC-10-15, DC-10-30, DC-10-30F (KC-10A and KDC-10), DC-10-40, 
DC-10-40F, MD-10-10F, MD-10-30F, MD-11, and MD-11F Airplanes

AGENCY: Federal Aviation Administration (FAA), Department of 
Transportation (DOT).

ACTION: Final rule.

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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for 
certain McDonnell Douglas transport category airplanes. This AD 
requires an initial ultrasonic inspection for cracks of the studbolts 
of the inboard and outboard hinge fittings of the left and right 
outboard flaps of the wings. Based on the inspection results, this AD 
also requires doing repetitive ultrasonic inspections, replacing upper 
and/or lower studbolts with new or serviceable studbolts, doing a 
detailed inspection for corrosion of the upper studbolts, doing a 
magnetic particle inspection for

[[Page 6670]]

cracks of studbolts, and changing the protection treatment; as 
applicable. This AD results from reports of corrosion and failures of 
the upper and lower studbolts of the outboard flaps inboard and 
outboard hinge fittings. We are issuing this AD to prevent corrosion 
and subsequent cracking of studbolts, which could result in failure of 
the flap hinge fittings and their possible separation from the wing 
rear spar, and consequent reduced controllability of the airplane.

DATES: This AD becomes effective March 16, 2006.
    The Director of the Federal Register approved the incorporation by 
reference of certain publications listed in the AD as of March 16, 
2006.

ADDRESSES: You may examine the AD docket on the Internet at <a href="http://dms.dot.gov">http://dms.dot.gov</a> or in person at the Docket Management Facility, U.S. 
Department of Transportation, 400 Seventh Street SW., Nassif Building, 
Room PL-401, Washington, DC.
    Contact Boeing Commercial Airplanes, Long Beach Division, 3855 
Lakewood Boulevard, Long Beach, California 90846, Attention: Data and 
Service Management, Dept. C1-L5A (D800-0024), for service information 
identified in this AD.

FOR FURTHER INFORMATION CONTACT: Maureen Moreland, Aerospace Engineer, 
Airframe Branch, ANM-120L, FAA, Los Angeles Aircraft Certification 
Office, 3960 Paramount Boulevard, Lakewood, California 90712-4137; 
telephone (562) 627-5238; fax (562) 627-5210.

SUPPLEMENTARY INFORMATION:

Examining the Docket

    You may examine the airworthiness directive (AD) docket on the 
Internet at <a href="http://dms.dot.gov">http://dms.dot.gov</a> or in person at the Docket Management 
Facility office between 9 a.m. and 5 p.m., Monday through Friday, 
except Federal holidays. The Docket Management Facility office 
(telephone (800) 647-5227) is located on the plaza level of the Nassif 
Building at the street address stated in the ADDRESSES section.

Discussion

    The FAA issued a notice of proposed rulemaking (NPRM) to amend 14 
CFR part 39 to include an AD that would apply to certain McDonnell 
Douglas Model DC-10-10, DC-10-10F, DC-10-15, DC-10-30, DC-10-30F (KC-
10A and KDC-10), DC-10-40, DC-10-40F, MD-10-10F, MD-10-30F, MD-11, and 
MD-11F airplanes. That NPRM was published in the Federal Register on 
September 22, 2005 (70 FR 55598). That NPRM proposed to require an 
initial ultrasonic inspection for cracks of the studbolts of the 
inboard and outboard hinge fittings of the left and right outboard 
flaps of the wings. Based on the inspection results, that NPRM also 
proposed to require doing repetitive ultrasonic inspections, replacing 
upper and/or lower studbolts with new or serviceable studbolts, doing a 
detailed inspection for corrosion of the upper studbolts, doing a 
magnetic particle inspection for cracks of studbolts, and changing the 
protection treatment; as applicable.

Comments

    We provided the public the opportunity to participate in the 
development of this AD. We have considered the comments received.

Request To Consider Parts Availability

    One commenter requests that we consider parts availability before 
setting an effective date for the AD. The commenter states that there 
are no kits available to do the proposed replacement. The commenter 
also states that most quantities of studbolts are minimal (less than 50 
available) with additional orders coming in from suppliers in the first 
half of 2006.
    We agree to consider parts availability, but do not agree that 
there is a shortage of parts. The AD specifies several options for 
continued operation with existing studbolts that are found not to be 
cracked. Options include installing new bolts with increased corrosion 
protections; treating existing studbolts with corrosion protection in 
accordance with a method approved by us; and replacing the studbolts 
with equivalent studbolts with follow-on repetitive inspections.
    In addition, the airplane manufacturer has informed us that they 
have developed corrosion protection methodologies and will pursue 
approval from us once the final rule is issued. We will support this 
effort. The airplane manufacturer also has informed us that they are 
scheduled to receive studbolts in March of 2006 to support the required 
replacement of failed studbolts. For operators that initiate a program 
to replace all the studbolts as terminating action, the airplane 
manufacturer recommends placing a specific purchase order for the part 
numbers and quantities of studbolts required, along with a time frame 
that supports their replacement program.
    In light of these findings, we have determined that no change to 
the final rule is necessary.

Clarification of Alternative Method of Compliance (AMOC) Paragraph

    We have revised this action to clarify the appropriate procedure 
for notifying the principal inspector before using any approved AMOC on 
any airplane to which the AMOC applies.

Clarification of Replacement

    In paragraph (j)(4) of the NPRM, we inadvertently omitted the 
reference to the service bulletin. We have revised that paragraph to 
include the phrase ``in accordance with the service bulletin.''

Conclusion

    We have carefully reviewed the available data, including the 
comments received, and determined that air safety and the public 
interest require adopting the AD with the change described previously. 
We have determined that this change will neither increase the economic 
burden on any operator nor increase the scope of the AD.

Costs of Compliance

    There are about 594 airplanes of the affected design in the 
worldwide fleet. This AD will affect about 297 U.S.-registered Model 
DC-10-10, DC-10-10F, DC-10-15, DC-10-30, DC-10-30F (KC-10A and KDC-10), 
DC-10-40, DC-10-40F, MD-10-10F, and MD-10-30F airplanes; and 69 Model 
MD-11 and -11F airplanes.

                                                          Estimated Costs for Required Actions
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                                                                                                                        Number of U.S.-
                  Action                    Work hours   Average labor               Parts                 Cost per        registered       Fleet cost
                                                         rate per hour                                     airplane        airplanes
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Initial ultrasonic inspection.............         16              $65   None........................          $1,040              366         $380,640
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[[Page 6671]]

Authority for This Rulemaking

    Title 49 of the United States Code specifies the FAA's authority to 
issue rules on aviation safety. Subtitle I, section 106, describes the 
authority of the FAA Administrator. Subtitle VII, Aviation Programs, 
describes in more detail the scope of the Agency's authority.
    We are issuing this rulemaking under the authority described in 
subtitle VII, part A, subpart III, section 44701, ``General 
requirements.'' Under that section, Congress charges the FAA with 
promoting safe flight of civil aircraft in air commerce by prescribing 
regulations for practices, methods, and procedures the Administrator 
finds necessary for safety in air commerce. This regulation is within 
the scope of that authority because it addresses an unsafe condition 
that is likely to exist or develop on products identified in this 
rulemaking action.

Regulatory Findings

    We have determined that this AD will not have federalism 
implications under Executive Order 13132. This AD will not have a 
substantial direct effect on the States, on the relationship between 
the national government and the States, or on the distribution of power 
and responsibilities among the various levels of government.
    For the reasons discussed above, I certify that this AD:
    (1) Is not a ``significant regulatory action'' under Executive 
Order 12866;
    (2) Is not a ``significant rule'' under DOT Regulatory Policies and 
Procedures (44 FR 11034, February 26, 1979); and
    (3) Will not have a significant economic impact, positive or 
negative, on a substantial number of small entities under the criteria 
of the Regulatory Flexibility Act.
    We prepared a regulatory evaluation of the estimated costs to 
comply with this AD and placed it in the AD docket. See the ADDRESSES 
section for a location to examine the regulatory evaluation.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

Adoption of the Amendment

0
Accordingly, under the authority delegated to me by the Administrator, 
the FAA amends 14 CFR part 39 as follows:

PART 39--AIRWORTHINESS DIRECTIVES

0
1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec.  39.13  [Amended]

0
2. The Federal Aviation Administration (FAA) amends Sec.  39.13 by 
adding the following new airworthiness directive (AD):

2006-03-13 McDonnell Douglas: Amendment 39-14477. Docket No. FAA-
2005-22503; Directorate Identifier 2005-NM-062-AD.

Effective Date

    (a) This AD becomes effective March 16, 2006.

Affected ADs

    (b) None.

Applicability

    (c) This AD applies to McDonnell Douglas airplanes identified in 
Table 1 of this AD, certificated in any category.

                         Table 1.--Applicability
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                Model--                         As identified in--
------------------------------------------------------------------------
(1) DC-10-10, DC-10-10F, DC-10-15, DC-   Boeing Service Bulletin DC10-57-
 10-30, DC-10-30F (KC-10A and KDC-10),    154, dated February 2, 2005.
 DC-10-40, DC-10-40F, MD-10-10F and MD-
 10-30F airplanes.
(2) MD-11 and MD-11F airplanes.........  Boeing Service Bulletin MD11-57-
                                          076, dated February 2, 2005.
------------------------------------------------------------------------

Unsafe Condition

    (d) This AD was prompted by reports of corrosion and failures of 
the upper and lower studbolts of the outboard flaps inboard and 
outboard hinge fittings. We are issuing this AD to prevent corrosion 
and subsequent cracking of studbolts, which could result in failure 
of the flap hinge fittings and their possible separation from the 
wing rear spar, and consequent reduced controllability of the 
airplane.

Compliance

    (e) You are responsible for having the actions required by this 
AD performed within the compliance times specified, unless the 
actions have already been done.

Service Bulletins

    (f) The term ``service bulletin,'' as used in this AD, means the 
Accomplishment Instructions of the applicable service bulletin 
listed in Table 1 of this AD.

Ultrasonic Inspection

    (g) Do an ultrasonic inspection for cracks of the upper and 
lower studbolts (upper studbolts only for Model MD-11 and -11F 
airplanes) of the inboard and outboard hinge fittings of the left 
and right outboard flaps of the wings, in accordance with the 
service bulletin. Inspect within 72 months from the time the 
studbolts were last replaced, or within 24 months after the 
effective date of this AD, whichever occurs later.

Condition 1: No Cracked Studbolts

    (h) If no cracked upper or lower studbolt is detected during any 
ultrasonic inspection required by paragraph (g) of this AD, do the 
actions specified in paragraph (i), (j), or (k) of this AD.

Condition 1, Option 1: Repetitive Inspections

    (i) Repeat the ultrasonic inspection required by paragraph (g) 
of this AD thereafter at intervals not to exceed 24 months, until 
the action in paragraph (j)(1), (j)(2), (k)(1), (k)(2)(i), (o)(1), 
or (o)(2)(i) of this AD is done.

Condition 1, Option 2: Replacement

    (j) Within 72 months from the time the studbolts were last 
replaced, or within 24 months after the effective date of this AD, 
whichever occurs later, do any one of the replacements in Table 2 of 
this AD. Thereafter, at the times specified in Table 2, repeat the 
ultrasonic inspection required by paragraph (g) of this AD (if 
applicable).

[[Page 6672]]



                       Table 2.--Replacement Parts
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                                 And repeat the
 Replace the upper and lower       ultrasonic        Accomplishing this
studbolts (as applicable) of   inspection required       replacement
  the inboard and outboard     by paragraph (g) of      terminates--
    hinge fittings with--     this AD thereafter--
------------------------------------------------------------------------
(1) New studbolts that have   None................  The repetitive
 increased corrosion                                 inspection
 protection in accordance                            requirements of
 with the service bulletin.                          paragraph (i),
                                                     (j)(3), and (j)(4)
                                                     of this AD.
(2) Studbolts changed with    None................  The repetitive
 protective treatment in                             inspection
 accordance with a method                            requirements of
 approved by the Manager,                            paragraph (i),
 Los Angeles Aircraft                                (j)(3), and (j)(4)
 Certification (ACO), FAA.                           of this AD.
(3) Equivalent studbolts in   At intervals not to   None.
 accordance with the service   exceed 24 months.
 bulletin.
(4) Kept serviceable          At intervals not to   None.
 studbolts wet with sealant    exceed 24 months.
 in accordance with the
 service bulletin.
------------------------------------------------------------------------

Condition 1, Option 3: Removal, Inspection(s), and Corrective Actions

    (k) Within 72 months from the time the studbolts were last 
replaced, or within 24 months after the effective date of this AD, 
whichever occurs later, remove the upper and lower studbolts (as 
applicable) of the inboard and outboard hinge fittings, and do a 
detailed inspection for corrosion of the upper and lower studbolts 
(as applicable), in accordance with the service bulletin.


    Note 1: For the purposes of this AD, a detailed inspection is: 
``An intensive examination of a specific item, installation, or 
assembly to detect damage, failure, or irregularity. Available 
lighting is normally supplemented with a direct source of good 
lighting at an intensity deemed appropriate. Inspection aids such as 
mirror, magnifying lenses, etc., may be necessary. Surface cleaning 
and elaborate procedures may be required.''


    (1) If no corroded studbolt is found, before further flight, 
change the protective treatment of all upper and lower studbolts (as 
applicable) to give increased corrosion protection, in accordance 
with a method approved by the Manager, Los Angeles ACO, FAA. 
Accomplishing this change ends the repetitive inspection 
requirements of paragraph (i) of this AD.
    (2) If any corroded studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, thereafter do the repetitive inspections (if applicable) in 
accordance with Table 2 of this AD, and do a magnetic particle 
inspection for cracks in any remaining studbolt in accordance with 
the service bulletin.
    (i) If no cracked studbolt is found, before further flight, 
change the protective treatment of all remaining studbolts to give 
increased corrosion protection, in accordance with a method approved 
by the Manager, Los Angeles ACO, FAA. Accomplishing this change ends 
the repetitive inspection requirements of paragraph (i) of this AD.
    (ii) If any cracked studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, and thereafter do the repetitive inspections (if 
applicable) in accordance with Table 2 of this AD.

Condition 2: Cracked Studbolts

    (l) If any cracked studbolt is detected during any ultrasonic 
inspection required by paragraph (g) of this AD, before further 
flight, do the actions specified in paragraph (m), (n), or (o) of 
this AD.

Condition 2, Option 1: Removal, Inspection(s), and Corrective Actions

    (m) Remove any cracked upper and lower studbolt (as applicable) 
of the inboard and outboard hinge fittings, install any studbolt 
identified in and in accordance with Table 2 of this AD, do the 
repetitive inspections (if applicable) in accordance with Table 2 of 
this AD, and do a detailed inspection for corrosion of any remaining 
studbolts in accordance with the service bulletin.
    (1) If no corroded studbolt is found, before further flight, do 
a magnetic particle inspection for cracks in any remaining studbolt 
in accordance with the service bulletin. If any crack is found, 
before further flight, install any studbolt identified in and in 
accordance with Table 2 of this AD and do the repetitive inspections 
(if applicable) in accordance with Table 2 of this AD.
    (2) If any corroded studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, do the repetitive inspections (if applicable) in accordance 
with Table 2 of this AD, and do a magnetic particle inspection for 
cracks in any remaining studbolt in accordance with the service 
bulletin.
    (i) If no cracked studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, and do the repetitive inspections (if applicable) in 
accordance with Table 2 of this AD.
    (ii) If any cracked studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, and do the repetitive inspections (if applicable) in 
accordance with Table 2 of this AD.

Condition 2, Option 2: Replacement

    (n) Replace all studbolts in accordance with paragraph (j) of 
this AD.

Condition 2, Option 3: Removal, Inspections, and Installation

    (o) Remove any cracked studbolt, install any studbolt identified 
in and in accordance with Table 2 of this AD, do the repetitive 
inspections (if applicable) in accordance with Table 2 of this AD, 
and do a detailed inspection for corrosion of any remaining studbolt 
in accordance with the service bulletin.
    (1) If no corroded studbolt is found, before further flight, do 
a magnetic particle inspection for cracks in any remaining studbolt 
in accordance with the service bulletin, and change the protective 
treatment of all remaining upper and lower studbolts (as applicable) 
to give increased corrosion protection in accordance with a method 
approved by the Manager, Los Angeles ACO, FAA. Accomplishing this 
change ends the repetitive inspection requirements of paragraph (i) 
of this AD.
    (2) If any corroded studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, do the repetitive inspections (if applicable) in accordance 
with Table 2 of this AD, and do a magnetic particle inspection for 
cracks in any remaining studbolt in accordance with the service 
bulletin.
    (i) If no cracked studbolt is found, before further flight, 
change the protective treatment of all remaining studbolts to give 
increased corrosion protection in accordance with a method approved 
by the Manager, Los Angeles ACO, FAA. Accomplishing this change ends 
the repetitive inspection requirements of paragraph (i) of this AD.
    (ii) If any cracked studbolt is found, before further flight, 
install any studbolt identified in and in accordance with Table 2 of 
this AD, and do the repetitive inspections (if applicable) in 
accordance with Table 2 of this AD.

Alternative Methods of Compliance (AMOCs)

    (p)(1) The Manager, Los Angeles ACO, FAA, has the authority to 
approve AMOCs for this AD, if requested in accordance with the 
procedures found in 14 CFR 39.19.
    (2) Before using any AMOC approved in accordance with Sec.  
39.19 on any airplane to which the AMOC applies, notify the 
appropriate principal inspector in the FAA Flight Standards 
Certificate Holding District Office.

Material Incorporated by Reference

    (q) You must use the applicable service bulletin in table 3 of 
this AD to perform the actions that are required by this AD, unless

[[Page 6673]]

the AD specifies otherwise. The Director of the Federal Register 
approved the incorporation by reference of these documents in 
accordance with 5 U.S.C. 552(a) and 1 CFR part 51. Contact Boeing 
Commercial Airplanes, Long Beach Division, 3855 Lakewood Boulevard, 
Long Beach, California 90846, Attention: Data and Service 
Management, Dept. C1-L5A (D800-0024), for a copy of this service 
information. You may review copies at the Docket Management 
Facility, U.S. Department of Transportation, 400 Seventh Street SW., 
Room PL-401, Nassif Building, Washington, DC; on the Internet at 
<a href="http://dms.dot.gov">http://dms.dot.gov</a>; or at the National Archives and Records 
Administration (NARA). For information on the availability of this 
material at the NARA, call (202) 741-6030, or go to <a href="http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html">http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html</a>.

              Table 3.--Material Incorporated by Reference
------------------------------------------------------------------------
             Service Bulletin                           Date
------------------------------------------------------------------------
Boeing Service Bulletin DC10-57-154.......  February 2, 2005.
Boeing Service Bulletin MD11-57-076.......  February 2, 2005.
------------------------------------------------------------------------


    Dated: Issued in Renton, Washington, on January 30, 2006.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 06-1148 Filed 2-8-06; 8:45 am]
BILLING CODE 4910-13-P