AD 2004-24-07
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 737-600 Series | Airworthiness Directives; Boeing Model 737-600, -700, -700C, - 800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-700 Series | Airworthiness Directives; Boeing Model 737-600, -700, -700C, - 800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-700C Series | Airworthiness Directives; Boeing Model 737-600, -700, -700C, - 800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-800 Series | Airworthiness Directives; Boeing Model 737-600, -700, -700C, - 800, and -900 Series Airplanes |
| aircraft | The Boeing Company | 737-900 Series | Airworthiness Directives; Boeing Model 737-600, -700, -700C, - 800, and -900 Series Airplanes |
Unsafe Condition
Incorrectly installed fuel quantity indicating system (FQIS) wire bundle could result in chafing of the FQIS wire(s) in the center fuel tank, leading to arcing and consequent fuel tank explosion when combined with a lightning strike or power wire short.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Replace the bracket for the FQIS wire bundle with a new, improved bracket. Perform a general visual inspection of the FQIS wire bundle for damage. Perform any applicable corrective actions before further flight.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 24 months after the effective date of this AD.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes, as listed in Boeing Special Attention Service Bulletin 737-28-1190, Revision 1, dated March 27, 2003; certificated in any category.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
The FAA is adopting a new airworthiness directive (AD) for certain Boeing Model 737-600, -700, -700C, -800, and -900 series airplanes. This AD requires replacing the bracket for the wire bundle of the fuel quantity indicating system (FQIS), performing a general visual inspection of the FQIS wire bundle for damage, and doing corrective actions if necessary. This AD is prompted by a report of an incorrectly installed FQIS wire bundle. We are issuing this AD to prevent chafing of the FQIS wire(s) in the center fuel tank, which, when combined with a lightning strike or a power wire short to the FQIS wire(s), could result in arcing in the center fuel tank and consequent fuel tank explosion.
Document Text
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[Federal Register Volume 69, Number 228 (Monday, November 29, 2004)]
[Rules and Regulations]
[Pages 69277-69278]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 04-26190]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. FAA-2004-18562; Directorate Identifier 2003-NM-147-AD;
Amendment 39-13883; AD 2004-24-07]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-600, -700, -700C, -
800, and -900 Series Airplanes
AGENCY: Federal Aviation Administration (FAA), DOT.
ACTION: Final rule.
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SUMMARY: The FAA is adopting a new airworthiness directive (AD) for
certain Boeing Model 737-600, -700, -700C, -800, and -900 series
airplanes. This AD requires replacing the bracket for the wire bundle
of the fuel quantity indicating system (FQIS), performing a general
visual inspection of the FQIS wire bundle for damage, and doing
corrective actions if necessary. This AD is prompted by a report of an
incorrectly installed FQIS wire bundle. We are issuing this AD to
prevent chafing of the FQIS wire(s) in the center fuel tank, which,
when combined with a lightning strike or a power wire short to the FQIS
wire(s), could result in arcing in the center fuel tank and consequent
fuel tank explosion.
DATES: This AD becomes effective January 3, 2005.
The incorporation by reference of certain publications listed in
the AD is approved by the Director of the Federal Register as of
January 3, 2005.
ADDRESSES: For service information identified in this AD, contact
Boeing Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-
2207. You can examine this information at the National Archives and
Records Administration (NARA). For information on the availability of
this material at NARA, call (202) 741-6030, or go to: <a href="http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html">http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html</a>.
You can examine the contents of this AD docket on the Internet at
<a href="http://dms.dot.gov">http://dms.dot.gov</a>, or at the Docket Management Facility, U.S.
Department of Transportation, 400 Seventh Street SW., Room PL-401, on
the plaza level of the Nassif Building, Washington, DC.
FOR FURTHER INFORMATION CONTACT:
Technical information: Douglas Pegors, Aerospace Engineer,
Propulsion Branch, ANM-140S, FAA, Seattle Aircraft Certification
Office, 1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone
(425) 917-6504; fax (425) 917-6590.
Plain language information: Marcia Walters, <a href="/cdn-cgi/l/email-protection#cea3afbcada7afe0b9afa2baabbcbd8ea8afafe0a9a1b8"><span class="__cf_email__" data-cfemail="a2cfc3d0c1cbc38cd5c3ced6c7d0d1e2c4c3c38cc5cdd4">[email protected]</span></a>.
Examining the Docket
The AD docket contains the proposed AD, comments, and any final
disposition. You can examine the AD docket on the Internet at <a href="http://dms.dot.gov">http://dms.dot.gov</a>, or in person at the Docket Management Facility office
between 9 a.m. and 5 p.m., Monday through Friday, except Federal
holidays. The Docket Management Facility office (telephone (800) 647-
5227) is located on the plaza level of the Nassif Building at the DOT
street address stated in the ADDRESSES section.
SUPPLEMENTARY INFORMATION: The FAA proposed to amend 14 CFR part 39
with an AD for certain Boeing Model 737-600, -700, -700C, -800, and -
900 series airplanes. That action, published in the Federal Register on
July 8, 2004 (69 FR 41207), proposed to require replacing the bracket
for the wire bundle of the fuel quantity indicating system (FQIS),
performing a general visual inspection of the FQIS wire bundle for
damage, and doing corrective actions if necessary.
Comments
We provided the public the opportunity to participate in the
development of this AD. We have considered the comments that have been
submitted on the proposed AD.
Agree With Proposed AD
Two commenters, the Air Line Pilots Association, on behalf of its
members, and the manufacturer, generally agree with the proposed AD.
Request To Reduce Compliance Time
One commenter, the Civil Aviation Authority, which is the
airworthiness authority for the United Kingdom, requests reducing the
compliance time specified in paragraph (f) of the proposed AD. The
proposed compliance time is ``within 24 months after the effective date
of this AD.'' The commenter notes that Boeing issued Special Attention
Service Bulletin 737-28-1190, dated January 16, 2003, over a year and a
half ago. The commenter contends that the compliance time in the
proposed AD should be reduced to ensure the prevention of a chaffed
wire in the fuel tank.
We do not agree to reduce the compliance time in the final rule. In
developing an appropriate compliance time, we considered the safety
implications, parts availability, and maintenance schedules that would
allow for timely accomplishment and minimal fuel tank entries.
Minimizing fuel tank entries reduces the potential for unintended
hazardous conditions. In consideration of all of these factors, we
determined that the compliance time, as proposed, represents an
appropriate interval in which the required actions can be done in a
timely manner within the fleet, while still maintaining an adequate
level of safety. Operators are always permitted to accomplish the
requirements of an AD at a time earlier than the specified compliance
time. If additional data are presented that would justify a shorter
compliance time, we may consider further rulemaking on this issue.
Conclusion
We have carefully reviewed the available data, including the
comments that have been submitted, and determined that air safety and
the public interest require adopting the AD as proposed.
[[Page 69278]]
Costs of Compliance
There are about 1,063 airplanes of the affected design in the
worldwide fleet. This AD will affect about 518 airplanes of U.S.
registry.
Replacing the bracket will take about 1 work hour per airplane, at
an average labor rate of $65 per work hour. Required parts will cost
about $186 per airplane. Based on these figures, we estimate the cost
of the required replacement on U.S. operators to be $130,018, or $251
per airplane.
Inspecting the FQIS wire bundle will take approximately 1 work hour
per airplane, at an average labor rate of $65 per work hour. Based on
these figures, we estimate the cost of the required inspection on U.S.
operators to be $33,670, or $65 per airplane.
Regulatory Findings
We have determined that this AD will not have federalism
implications under Executive Order 13132. This AD will not have a
substantial direct effect on the States, on the relationship between
the national government and the States, or on the distribution of power
and responsibilities among the various levels of government.
For the reasons discussed above, I certify that this AD:
(1) Is not a ``significant regulatory action'' under Executive
Order 12866;
(2) Is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and
(3) Will not have a significant economic impact, positive or
negative, on a substantial number of small entities under the criteria
of the Regulatory Flexibility Act.
We prepared a regulatory evaluation of the estimated costs to
comply with this AD. See the ADDRESSES section for a location to
examine the regulatory evaluation.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
0
Accordingly, under the authority delegated to me by the Administrator,
the FAA amends 14 CFR part 39 as follows:
PART 39--AIRWORTHINESS DIRECTIVES
0
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
0
2. The FAA amends Sec. 39.13 by adding the following new airworthiness
directive (AD):
2004-24-07 Boeing: Amendment 39-13883. Docket No. FAA-2004-18562;
Directorate Identifier 2003-NM-147-AD.
Effective Date
(a) This AD becomes effective January 3, 2005.
Affected ADs
(b) None.
Applicability
(c) This AD applies to Boeing Model 737-600, -700, -700C, -800,
and -900 series airplanes, as listed in Boeing Special Attention
Service Bulletin 737-28-1190, Revision 1, dated March 27, 2003;
certificated in any category.
Unsafe Condition
(d) This AD was prompted by a report of an incorrectly installed
fuel quantity indicating system (FQIS) wire bundle. We are issuing
this AD to prevent chafing of the FQIS wire(s) in the center fuel
tank, which, when combined with a lightning strike or a power wire
short to the FQIS wire(s), could result in arcing in the center fuel
tank and consequent fuel tank explosion.
Compliance
(e) You are responsible for having the actions required by this
AD performed within the compliance times specified, unless the
actions have already been done.
Replacement and Inspection
(f) Within 24 months after the effective date of this AD,
replace the bracket for the FQIS wire bundle with a new, improved
bracket, perform a general visual inspection of the FQIS wire bundle
for damage, and perform any applicable corrective actions, by
accomplishing all of the actions specified in the Accomplishment
Instructions of Boeing Special Attention Service Bulletin 737-28-
1190, Revision 1, dated March 27, 2003. Do any applicable corrective
actions before further flight.
Note 1: For the purposes of this AD, a general visual inspection
is defined as: ``A visual examination of an interior or exterior
area, installation, or assembly to detect obvious damage, failure,
or irregularity. This level of inspection is made from within
touching distance unless otherwise specified. A mirror may be
necessary to enhance visual access to all exposed surfaces in the
inspection area. This level of inspection is made under normally
available lighting conditions such as daylight, hangar lighting,
flashlight, or droplight and may require removal or opening of
access panels or doors. Stands, ladders, or platforms may be
required to gain proximity to the area being checked.''
Actions Accomplished in Accordance With Previous Issue of Service
Bulletin
(g) Actions accomplished before the effective date of this AD in
accordance with Boeing Special Attention Service Bulletin 737-28-
1190, dated January 16, 2003, are considered acceptable for
compliance with the corresponding action specified in this AD.
Parts Installation
(h) As of the effective date of this AD, no person may install a
bracket, part number 287A9111-3, for the FQIS wire bundle, on any
airplane.
Alternative Methods of Compliance (AMOCs)
(i) The Manager, Seattle Aircraft Certification Office, FAA, has
the authority to approve AMOCs for this AD, if requested in
accordance with the procedures found in 14 CFR 39.19.
Material Incorporated by Reference
(j) You must use Boeing Special Attention Service Bulletin 737-
28-1190, Revision 1, dated March 27, 2003, to perform the actions
that are required by this AD, unless the AD specifies otherwise. The
Director of the Federal Register approves the incorporation by
reference of the document in accordance with 5 U.S.C. 552(a) and 1
CFR part 51. For copies of the service information, contact Boeing
Commercial Airplanes, P.O. Box 3707, Seattle, Washington 98124-2207.
For information on the availability of this material at the National
Archives and Records Administration (NARA), call (202) 741-6030, or
go to <a href="http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html">http://www.archives.gov/federal_register/code_of_federal_regulations/ibr_locations.html</a>. You may view the AD docket at the
Docket Management Facility, U.S. Department of Transportation, 400
Seventh Street SW., room PL-401, Nassif Building, Washington, DC.
Issued in Renton, Washington, on November 17, 2004.
Ali Bahrami,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 04-26190 Filed 11-26-04; 8:45 am]
BILLING CODE 4910-13-P
Source: Official FAA Source ↗
Retrieved: Apr 6, 2026
Rights: U.S. Government Public Domain
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