AD 2003-19-02

final rule
Data completeness: 70%

Airworthiness Directives; Boeing Model 777 Series Airplanes

AD Number
2003-19-02
Status
final_rule
Effective Date
Product Category
aircraft
Docket
Docket No. 2003-NM-137-AD
FR Citation
68 FR 55193

Applicability

TypeManufacturerModelDetails
aircraft Boeing 777 Airworthiness Directives; Boeing Model 777 Series Airplanes

Unsafe Condition

Seal assemblies on the outboard leading edge slats with undersized (incorrect diameter) seal inserts and missing or gapped inserts, which could result in cracking of the slats, subsequent separation of the cove skin, structural damage or loss of the trailing edge wedge, and consequent reduced controllability of the airplane.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Inspect the outboard leading edge slats on the wings for seal assemblies with undersized seal inserts and missing or gapped inserts. Replace seal assemblies with new ones if incorrect diameter inserts are found or if the inspection is inconclusive. Install insert segments into the ends of the seal assembly if correct diameter inserts have receded. For airplanes with missing or gapped inserts, perform a cove skin inspection for cracking and follow the specified corrective actions, including stop-drilling, internal inspections, repairs, and slat adjustment checks. Optional replacement of seal assemblies is also provided.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within 12 months of the effective date (October 8, 2003)

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Boeing Model 777 series airplanes with seal assemblies installed during production with undersized or missing/gapped inserts, as specified in Boeing Alert Service Bulletin 777-57A0034, Revision 7, dated May 22, 2003.

AI-generated summary from the source AD text. Verify against the official source before acting.

Source: Official FAA Source ↗

Retrieved: Apr 6, 2026

Rights: U.S. Government Public Domain

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