AD 2003-10-03R1

final rule

Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines

AD Number
2003-10-03R1
Status
final_rule
Effective Date
Product Category
engine
Docket
2002-NE-12-AD
FR Citation
Federal Register: June 4, 2003 (Volume 68, Number 107)
Technical illustration of an aircraft turbine engine assembly
Problem area Engine

Applicability

TypeManufacturerModelDetails
engine Rolls-Royce plc RB211-535E4-B-37 Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines
engine Rolls-Royce plc RB211-535E4-B-75 Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines

Unsafe Condition

Machining-induced cracking of the high pressure (HP) turbine discs could cause an uncontained HP turbine disc failure and damage to the airplane.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Remove from service certain high pressure (HP) turbine discs before they reach newly established life limits.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Effective June 20, 2003

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Rolls-Royce plc Model RB211-535E4-B-37 and RB211-535E4-B-75 turbofan engines

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

High pressure (HP) turbine discs

Applicability Source Text

Show captured applicability text from the source AD
AD Final Rules - 031003R1.pdf
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Document Versions
 Feedback
DetailsAttachments/Public Comments
AD Number:
2003-10-03R1
Document Type:
AD Final Rules
Docket Number:
2002-NE-12-AD
Subject Heading:
Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines
Subject:
High pressure (HP) turbine discs
Status:
Current
Citation:
Federal Register: June 4, 2003 (Volume 68, Number 107)
Citation Publish Date:
06/04/2003
Effective Date:
06/20/2003
Make:
Rolls-Royce plc
Model:
RB211-535E4-B-37 | RB211-535E4-B-75
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
2003-10-03
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
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[Federal Register: June 4, 2003 (Volume 68, Number 107)]


[Rules and Regulations]


[Page 33358-33360]


From the Federal Register Online via GPO Access [wais.access.gpo.gov]


[DOCID:fr04jn03-6]


–––––––––––––––––––––––––––––––––––


DEPARTMENT OF TRANSPORTATION


Federal Aviation Administration


14 CFR Part 39


[Docket No. 2002-NE-12-AD; Amendment 39-13182; AD 2003-10-03R1]


RIN 2120-AA64


Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines


AGENCY:
 
Federal Aviation Administration, DOT.


ACTION:
 
Final rule; request for comments.


–––––––––––––––––––––––––––––––––––


SUMMARY:
 
This amendment revises an existing airworthiness directive (AD) that is applicable to


Rolls-Royce plc (RR) model RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4-B-75


turbofan engines. The existing AD will become effective on June 20, 2003, and requires removal


from service of certain high pressure (HP) turbine discs before they reach newly established life


limits. This amendment requires the same actions, but removes the model RB211-535E4-37 turbofan


engine from the applicability. This revision to the existing AD is prompted by further data gathering


by the FAA that demonstrates that the model RB211-535E4-37 turbofan engine is not affected by


machining-induced cracking within the currently published life of the HP turbine disc. The actions


specified in this AD are intended to prevent machining-induced cracking of the HP turbine disc


which could cause an uncontained HP turbine disc failure and damage to the airplane.


DATES:
 
Effective June 20, 2003.


Comments for inclusion in the Rules Docket must be received on or before August 4, 2003.


ADDRESSES:
 
Submit comments in triplicate to the Federal Aviation Administration (FAA), New


England Region, Office of the Regional Counsel, Attention: Rules Docket No. 2002-NE-12-AD, 12


New England Executive Park, Burlington, MA 01803-5299. Comments may be inspected at this


location, by appointment, between 8 a.m. and 4:30 p.m., Monday through Friday, except Federal


holidays. Comments may also be sent via the Internet using the following address: 9-ane-


adcomment@faa.gov. Comments sent via the Internet must contain the docket number in the subject


line.


Information regarding this action may be examined, by appointment, at the FAA, New England


Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA.


1
FOR FURTHER INFORMATION CONTACT:
 
Ian Dargin, Aerospace Engineer, Engine


Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park,


Burlington, MA 01803-5299, telephone (781) 238-7178; fax (781) 238-7199.


SUPPLEMENTARY INFORMATION:
 
On May 9, 2003, the FAA issued AD 2003-10-03,


Amendment 39-13148 (68 FR 26481, May 16, 2003), to require removal from service of certain HP


turbine discs in RR model RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4-B-75 turbofan


engines, before the discs reach newly established life limits. That action was prompted by the


manufacturer's inspections and analysis of HP turbine discs that have accumulated high cycles. That


AD will become effective on June 20, 2003.


The FAA is revising this amendment to remove the model RB211-535E4-37 turbofan engine


from the applicability. The FAA has received additional details of the engineering analysis based on


field inspection data from the Civil Aviation Authority (CAA), which is the aviation authority for the


U.K., and has determined that the model RB211-535E4-37 turbofan engine is not affected by


machining-induced cracking within the currently published life of the HP turbine disc. This revised


AD will be effective on June 20, 2003, in order to reduce the burden on operators.


Bilateral Airworthiness Agreement


This engine model is manufactured in the U.K. and is type certificated for operation in the


United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR


21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness


agreement, the CAA has kept the FAA informed of the situation described above. The FAA has


examined the findings of the CAA, reviewed all available information, and determined that AD


action is necessary for products of this type design that are certificated for operation in the United


States.


FAA's Determination of an Unsafe Condition and Required Actions


Since an unsafe condition has been identified that is likely to exist or develop on other RR model


RB211-535E4-B-37 and RB211-535E4-B-75 turbofan engines of the same type design, this AD is


being issued to prevent machining-induced cracking of the HP turbine disc which could cause an


uncontained HP turbine disc failure and damage to the airplane. This AD requires removal from


service of certain HP turbine discs before they reach newly established life limits.


Immediate Adoption of This AD


Since a situation exists that requires the immediate adoption of this regulation, it is found that


notice and opportunity for prior public comment hereon are unnecessary, and that good cause exists


for making this amendment effective in less than 30 days.


Comments Invited


Although this action is in the form of a final rule that involves requirements affecting flight


safety and, thus, was not preceded by notice and an opportunity for public comment, comments are


invited on this rule. Interested persons are invited to comment on this rule by submitting such written


data, views, or arguments as they may desire. Communications should identify the Rules Docket


number and be submitted in triplicate to the address specified under the caption ADDRESSES. All


communications received on or before the closing date for comments will be considered, and this rule


may be amended in light of the comments received. Factual information that supports the


commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD


action and determining whether additional rulemaking action would be needed.


2

Document Text

Show stored source text (verify against official source)
AD Final Rules - 031003R1.pdf
Copy URL
Document Versions
 Feedback
DetailsAttachments/Public Comments
AD Number:
2003-10-03R1
Document Type:
AD Final Rules
Docket Number:
2002-NE-12-AD
Subject Heading:
Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines
Subject:
High pressure (HP) turbine discs
Status:
Current
Citation:
Federal Register: June 4, 2003 (Volume 68, Number 107)
Citation Publish Date:
06/04/2003
Effective Date:
06/20/2003
Make:
Rolls-Royce plc
Model:
RB211-535E4-B-37 | RB211-535E4-B-75
Product Type:
Engine
Product Subtype:
Affected AD:
Superseded AD:
2003-10-03
Affected By:
Superseded By:
Service/Office:
Office of Primary Responsibility:
CFR Part Reference:
Part 39
Comments:
Automatic Zoom
Actual Size
Page Fit
Page Width
⁨50⁩%
⁨75⁩%
⁨100⁩%
⁨125⁩%
⁨150⁩%
⁨200⁩%
⁨300⁩%
⁨400⁩%
125%
of ⁨5⁩
[Federal Register: June 4, 2003 (Volume 68, Number 107)]


[Rules and Regulations]


[Page 33358-33360]


From the Federal Register Online via GPO Access [wais.access.gpo.gov]


[DOCID:fr04jn03-6]


–––––––––––––––––––––––––––––––––––


DEPARTMENT OF TRANSPORTATION


Federal Aviation Administration


14 CFR Part 39


[Docket No. 2002-NE-12-AD; Amendment 39-13182; AD 2003-10-03R1]


RIN 2120-AA64


Airworthiness Directives; Rolls-Royce plc Model RB211 Turbofan Engines


AGENCY:
 
Federal Aviation Administration, DOT.


ACTION:
 
Final rule; request for comments.


–––––––––––––––––––––––––––––––––––


SUMMARY:
 
This amendment revises an existing airworthiness directive (AD) that is applicable to


Rolls-Royce plc (RR) model RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4-B-75


turbofan engines. The existing AD will become effective on June 20, 2003, and requires removal


from service of certain high pressure (HP) turbine discs before they reach newly established life


limits. This amendment requires the same actions, but removes the model RB211-535E4-37 turbofan


engine from the applicability. This revision to the existing AD is prompted by further data gathering


by the FAA that demonstrates that the model RB211-535E4-37 turbofan engine is not affected by


machining-induced cracking within the currently published life of the HP turbine disc. The actions


specified in this AD are intended to prevent machining-induced cracking of the HP turbine disc


which could cause an uncontained HP turbine disc failure and damage to the airplane.


DATES:
 
Effective June 20, 2003.


Comments for inclusion in the Rules Docket must be received on or before August 4, 2003.


ADDRESSES:
 
Submit comments in triplicate to the Federal Aviation Administration (FAA), New


England Region, Office of the Regional Counsel, Attention: Rules Docket No. 2002-NE-12-AD, 12


New England Executive Park, Burlington, MA 01803-5299. Comments may be inspected at this


location, by appointment, between 8 a.m. and 4:30 p.m., Monday through Friday, except Federal


holidays. Comments may also be sent via the Internet using the following address: 9-ane-


adcomment@faa.gov. Comments sent via the Internet must contain the docket number in the subject


line.


Information regarding this action may be examined, by appointment, at the FAA, New England


Region, Office of the Regional Counsel, 12 New England Executive Park, Burlington, MA.


1
FOR FURTHER INFORMATION CONTACT:
 
Ian Dargin, Aerospace Engineer, Engine


Certification Office, FAA, Engine and Propeller Directorate, 12 New England Executive Park,


Burlington, MA 01803-5299, telephone (781) 238-7178; fax (781) 238-7199.


SUPPLEMENTARY INFORMATION:
 
On May 9, 2003, the FAA issued AD 2003-10-03,


Amendment 39-13148 (68 FR 26481, May 16, 2003), to require removal from service of certain HP


turbine discs in RR model RB211-535E4-37, RB211-535E4-B-37, and RB211-535E4-B-75 turbofan


engines, before the discs reach newly established life limits. That action was prompted by the


manufacturer's inspections and analysis of HP turbine discs that have accumulated high cycles. That


AD will become effective on June 20, 2003.


The FAA is revising this amendment to remove the model RB211-535E4-37 turbofan engine


from the applicability. The FAA has received additional details of the engineering analysis based on


field inspection data from the Civil Aviation Authority (CAA), which is the aviation authority for the


U.K., and has determined that the model RB211-535E4-37 turbofan engine is not affected by


machining-induced cracking within the currently published life of the HP turbine disc. This revised


AD will be effective on June 20, 2003, in order to reduce the burden on operators.


Bilateral Airworthiness Agreement


This engine model is manufactured in the U.K. and is type certificated for operation in the


United States under the provisions of section 21.29 of the Federal Aviation Regulations (14 CFR


21.29) and the applicable bilateral airworthiness agreement. Pursuant to this bilateral airworthiness


agreement, the CAA has kept the FAA informed of the situation described above. The FAA has


examined the findings of the CAA, reviewed all available information, and determined that AD


action is necessary for products of this type design that are certificated for operation in the United


States.


FAA's Determination of an Unsafe Condition and Required Actions


Since an unsafe condition has been identified that is likely to exist or develop on other RR model


RB211-535E4-B-37 and RB211-535E4-B-75 turbofan engines of the same type design, this AD is


being issued to prevent machining-induced cracking of the HP turbine disc which could cause an


uncontained HP turbine disc failure and damage to the airplane. This AD requires removal from


service of certain HP turbine discs before they reach newly established life limits.


Immediate Adoption of This AD


Since a situation exists that requires the immediate adoption of this regulation, it is found that


notice and opportunity for prior public comment hereon are unnecessary, and that good cause exists


for making this amendment effective in less than 30 days.


Comments Invited


Although this action is in the form of a final rule that involves requirements affecting flight


safety and, thus, was not preceded by notice and an opportunity for public comment, comments are


invited on this rule. Interested persons are invited to comment on this rule by submitting such written


data, views, or arguments as they may desire. Communications should identify the Rules Docket


number and be submitted in triplicate to the address specified under the caption ADDRESSES. All


communications received on or before the closing date for comments will be considered, and this rule


may be amended in light of the comments received. Factual information that supports the


commenter's ideas and suggestions is extremely helpful in evaluating the effectiveness of the AD


action and determining whether additional rulemaking action would be needed.


2

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