AD 2002-15-07
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | MD Helicopters, Inc. | MD900 | Airworthiness Directives; MD Helicopters, Inc., Model MD900 Helicopters |
Unsafe Condition
Fatigue failure of the lateral-mixer bellcrank assembly, which could lead to loss of lateral control of the helicopter.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Establish a life limit for the lateral-mixer bellcrank assembly, create a component history card or equivalent record, determine the hours time-in-service (TIS), and apply a serial number (S/N).
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Compliance Time
Before further flight.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
MD Helicopters, Inc., Model MD900 helicopters.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
This amendment adopts a new airworthiness directive (AD) for MD Helicopters, Inc., Model MD900 helicopters that requires, for the lateral-mixer bellcrank assembly (bellcrank), establishing a life limit, creating a component history card or equivalent record, determining the hours time-in-service (TIS), and applying a serial number (S/N). This amendment is prompted by additional testing that revealed that the original load test to establish the life limits of the bellcrank did not accurately represent the actual loading. The actions specified by this AD are intended to prevent fatigue failure of the bellcrank and subsequent loss of lateral control of the helicopter.
Document Text
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[Federal Register Volume 67, Number 151 (Tuesday, August 6, 2002)]
[Rules and Regulations]
[Pages 50791-50792]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 02-19487]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2001-SW-25-AD; Amendment 39-12837; AD 2002-15-07]
RIN 2120-AA64
Airworthiness Directives; MD Helicopters, Inc., Model MD900
Helicopters
AGENCY: Federal Aviation Administration, DOT.
ACTION: Final rule.
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SUMMARY: This amendment adopts a new airworthiness directive (AD) for
MD Helicopters, Inc., Model MD900 helicopters that requires, for the
lateral-mixer bellcrank assembly (bellcrank), establishing a life
limit, creating a component history card or equivalent record,
determining the hours time-in-service (TIS), and applying a serial
number (S/N). This amendment is prompted by additional testing that
revealed that the original load test to establish the life limits of
the bellcrank did not accurately represent the actual loading. The
actions specified by this AD are intended to prevent fatigue failure of
the bellcrank and subsequent loss of lateral control of the helicopter.
DATES: Effective September 10, 2002.
The incorporation by reference of certain publications listed in
the regulations is approved by the Director of the Federal Register as
of September 10, 2002.
ADDRESSES: The service information referenced in this AD may be
obtained from MD Helicopters Inc., Attn: Customer Support Division,
4555 E. McDowell Rd., Mail Stop M615-GO48, Mesa, Arizona 85215-9734,
telephone 1-800-388-3378, fax 480-891-6782, or on the Web at
<a href="http://www.mdhelicopters.com">www.mdhelicopters.com</a>. This information may be examined at the FAA,
Office of the Regional Counsel, Southwest Region, 2601 Meacham Blvd.,
Room 663, Fort Worth, Texas; or
[[Page 50792]]
at the Office of the Federal Register, 800 North Capitol Street, NW.,
suite 700, Washington, DC.
FOR FURTHER INFORMATION CONTACT: Jon Mowery, Aviation Safety Engineer,
FAA, Los Angeles Aircraft Certification Office, Airframe Branch, 3960
Paramount Blvd., Lakewood, California 90712, telephone (562) 627-5322,
fax (562) 627-5210.
SUPPLEMENTARY INFORMATION: A proposal to amend 14 CFR part 39 to
include an AD for MD Helicopters, Inc. Model MD900 helicopters was
published in the Federal Register on January 16, 2002 (67 FR 2145).
That action proposed to require, before further flight, the following
for the bellcrank on an affected helicopter:
<bullet> Create a component history card or equivalent record.
<bullet> Determine the hours TIS of the bellcrank.
<bullet> Apply a S/N.
<bullet> Remove any affected bellcrank that exceeds the life limit.
This AD would revise the Limitations section of the maintenance manual
by establishing a life limit of 13,300 hours TIS for the bellcrank, P/N
900C2010203-105.
Interested persons have been afforded an opportunity to participate
in the making of this amendment. No comments were received on the
proposal or the FAA's determination of the cost to the public. The FAA
has determined that air safety and the public interest require the
adoption of the rule as proposed.
The FAA estimates that 30 helicopters of U.S. registry will be
affected by this AD, that it will take approximately \1/2\ work hour
per helicopter to accomplish the required actions for the bellcrank,
and that the average labor rate is $60 per work hour. Required parts
will cost approximately $10,120 per helicopter. Based on these figures,
the total cost impact of the AD on U.S. operators is estimated to be
$304,500, assuming replacement of the bellcranks in all 30 helicopters.
The regulations adopted herein will not have a substantial direct
effect on the States, on the relationship between the national
Government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, it
is determined that this final rule does not have federalism
implications under Executive Order 13132.
For the reasons discussed above, I certify that this action (1) is
not a ``significant regulatory action'' under Executive Order 12866;
(2) is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a
significant economic impact, positive or negative, on a substantial
number of small entities under the criteria of the Regulatory
Flexibility Act. A final evaluation has been prepared for this action
and it is contained in the Rules Docket. A copy of it may be obtained
from the Rules Docket at the location provided under the caption
ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration amends part 39 of
the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by adding a new airworthiness directive
to read as follows:
2002-15-07 MD Helicopters, Inc.: Amendment 39-12837. Docket No.
2001-SW-25-AD.
Applicability: Model MD900 helicopters, serial number (S/N) 900-
00008, 900-00010 through 900-00098, and 900-00100, with a lateral-
mixer bellcrank assembly (bellcrank), part number (P/N) 900C2010203-
105, installed, certificated in any category.
Note 1: This AD applies to each helicopter identified in the
preceding applicability provision, regardless of whether it has been
otherwise modified, altered, or repaired in the area subject to the
requirements of this AD. For helicopters that have been modified,
altered, or repaired so that the performance of the requirements of
this AD is affected, the owner/operator must request approval for an
alternative method of compliance in accordance with paragraph (e) of
this AD. The request should include an assessment of the effect of
the modification, alteration, or repair on the unsafe condition
addressed by this AD; and if the unsafe condition has not been
eliminated, the request should include specific proposed actions to
address it.
Compliance: Before further flight, unless accomplished
previously.
To prevent fatigue failure of the bellcrank and subsequent loss
of lateral control of the helicopter, accomplish the following:
(a) Create a component history card or equivalent record for
each bellcrank and record the hours time-in-service (TIS) of the
bellcrank. If the hours TIS of the bellcrank cannot be determined,
use the helicopter's total hours TIS as the hours TIS for the
bellcrank.
(b) Apply a S/N to the bellcrank in accordance with the
Accomplishment Instructions, paragraph (1)(a) and (1)(b), of MD
Helicopters, Inc. Service Bulletin SB 900-084, dated December 3,
2001.
(c) Remove any bellcrank that has exceeded 13,300 hours TIS.
(d) This AD revises the Limitations section of the maintenance
manual by establishing a life limit of 13,300 hours TIS for
bellcrank, P/N 900C2010203-105.
(e) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Los Angeles Aircraft Certification
Office (LAACO), FAA. Operators shall submit their requests through
an FAA Principal Maintenance Inspector, who may concur or comment
and then send it to the Manager, LAACO.
Note 2: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the LAACO.
(f) Special flight permits may be issued in accordance with 14
CFR 21.197 and 21.199 to operate the helicopter to a location where
the requirements of this AD can be accomplished.
(g) The marking of the S/N shall be done in accordance with the
Accomplishment Instructions, paragraphs (1)(a) and (1)(b), of MD
Helicopters, Inc. Service Bulletin SB 900-084, dated December 3,
2001. This incorporation by reference was approved by the Director
of the Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR
part 51. Copies may be obtained from MD Helicopters Inc., Attn:
Customer Support Division, 4555 E. McDowell Rd., Mail Stop M615-
GO48, Mesa, Arizona 85215-9734, telephone 1-800-388-3378, fax 480-
891-6782, or on the Web at <a href="http://www.mdhelicopters.com">www.mdhelicopters.com</a>. Copies may be
inspected at the FAA, Office of the Regional Counsel, Southwest
Region, 2601 Meacham Blvd., Room 663, Fort Worth, Texas; or at the
Office of the Federal Register, 800 North Capitol Street, NW., suite
700, Washington, DC.
(h) This amendment becomes effective on September 10, 2002.
Issued in Fort Worth, Texas, on July 24, 2002.
Eric Bries,
Acting Manager, Rotorcraft Directorate, Aircraft Certification Service.
[FR Doc. 02-19487 Filed 8-5-02; 8:45 am]
BILLING CODE 4910-13-P
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