AD 2002-04-08

final rule

Airworthiness Directives; Boeing Model 737-600, -700, -700C, and -800 Series Airplanes

AD Number
2002-04-08
Status
final_rule
Effective Date
Product Category
aircraft
Docket
Docket No. 2001-NM-37-AD
FR Citation
67 FR 9395
Technical illustration of an aircraft flight control surface and actuator
Problem area Flight controls

Applicability

TypeManufacturerModelDetails
aircraft The Boeing Company 737-600 Series Airworthiness Directives; Boeing Model 737-600, -700, -700C, and -800 Series Airplanes
aircraft The Boeing Company 737-700 Series Airworthiness Directives; Boeing Model 737-600, -700, -700C, and -800 Series Airplanes
aircraft The Boeing Company 737-700C Series Airworthiness Directives; Boeing Model 737-600, -700, -700C, and -800 Series Airplanes
aircraft The Boeing Company 737-800 Series Airworthiness Directives; Boeing Model 737-600, -700, -700C, and -800 Series Airplanes

Unsafe Condition

Loss of free movement of the rudder pedals due to potential failure of certain fasteners in rudder pedal housings.

AI-generated summary from the source AD text. Verify against the official source before acting.

Required Actions

Inspect certain fasteners in rudder pedal housings to determine if pan-head fasteners are installed. Replace existing fasteners with improved fasteners, if necessary.

AI-generated summary from the source AD text. Verify against the official source before acting.

Compliance Time

Within 50 flight hours after the effective date of the AD.

AI-generated summary from the source AD text. Verify against the official source before acting.

Affected Aircraft

Boeing Model 737-600, -700, -700C, and -800 series airplanes.

AI-generated summary from the source AD text. Verify against the official source before acting.

Federal Register Abstract

This amendment adopts a new airworthiness directive (AD), applicable to certain Boeing Model 737-600, -700, -700C, and -800 series airplanes, that requires a one-time inspection of certain fasteners in rudder pedal housings to determine if pan-head fasteners are installed, and replacement of existing fasteners with improved fasteners, if necessary. The actions specified by this AD are intended to prevent loss of free movement of the rudder pedals, which could result in reduced controllability of the airplane. This action is intended to address the identified unsafe condition.

Document Text

Show stored source text (verify against official source)
[Federal Register Volume 67, Number 41 (Friday, March 1, 2002)]
[Rules and Regulations]
[Pages 9395-9396]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 02-4717]


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DEPARTMENT OF TRANSPORTATION

Federal Aviation Administration

14 CFR Part 39

[Docket No. 2001-NM-37-AD; Amendment 39-12665; AD 2002-04-08]
RIN 2120-AA64


Airworthiness Directives; Boeing Model 737-600, -700, -700C, and 
-800 Series Airplanes

AGENCY: Federal Aviation Administration, DOT.

ACTION: Final rule.

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SUMMARY: This amendment adopts a new airworthiness directive (AD), 
applicable to certain Boeing Model 737-600, -700, -700C, and -800 
series airplanes, that requires a one-time inspection of certain 
fasteners in rudder pedal housings to determine if pan-head fasteners 
are installed, and replacement of existing fasteners with improved 
fasteners, if necessary. The actions specified by this AD are intended 
to prevent loss of free movement of the rudder pedals, which could 
result in reduced controllability of the airplane. This action is 
intended to address the identified unsafe condition.

DATES: Effective April 5, 2002.
    The incorporation by reference of certain publications listed in 
the regulations is approved by the Director of the Federal Register as 
of April 5, 2002.

ADDRESSES: The service information referenced in this AD may be 
obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle, 
Washington 98124-2207. This information may be examined at the Federal 
Aviation Administration (FAA), Transport Airplane Directorate, Rules 
Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of 
the Federal Register, 800 North Capitol Street, NW., suite 700, 
Washington, DC.

FOR FURTHER INFORMATION CONTACT: Barbara Mudrovich, Aerospace Engineer, 
Systems and Equipment Branch, ANM-130S, FAA, Seattle Aircraft 
Certification Office, 1601 Lind Avenue, SW., Renton, Washington 98055-
4056; telephone (425) 227-2983; fax (425) 227-1181.

SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal 
Aviation Regulations (14 CFR part 39) to include an airworthiness 
directive (AD) that is applicable to certain Boeing Model 737-600, -
700, -700C, and -800 series airplanes was published in the Federal 
Register on November 27, 2001 (66 FR 59183). That action proposed to 
require a one-time inspection of certain fasteners in rudder pedal 
housings to determine if pan-head fasteners are installed, and 
replacement of existing fasteners with improved fasteners, if 
necessary.

Comments

    Interested persons have been afforded an opportunity to participate 
in the making of this amendment. No comments were submitted in response 
to the proposal or the FAA's determination of the cost to the public.

Conclusion

    The FAA has determined that air safety and the public interest 
require the adoption of the rule as proposed.

Cost Impact

    There are approximately 264 airplanes of the affected design in the 
worldwide fleet. The FAA estimates that 123 airplanes of U.S. registry 
will be affected by this AD, that it will take approximately 1 work 
hour per airplane to accomplish the required inspection, and that the 
average labor rate is $60 per work hour. Based on these figures, the 
cost impact of the AD on U.S. operators is estimated to be $7,380, or 
$60 per airplane.
    The cost impact figure discussed above is based on assumptions that 
no operator has yet accomplished any of

[[Page 9396]]

the requirements of this AD action, and that no operator would 
accomplish those actions in the future if this AD were not adopted. The 
cost impact figures discussed in AD rulemaking actions represent only 
the time necessary to perform the specific actions actually required by 
the AD. These figures typically do not include incidental costs, such 
as the time required to gain access and close up, planning time, or 
time necessitated by other administrative actions.
    Should an operator be required to accomplish the replacement of 
fasteners, it will take approximately 2 work hours per airplane to 
accomplish the repair, at an average labor rate of $60 per work hour. 
Required parts will be provided by the manufacturer at no cost to the 
operator. Based on these figures, the cost impact of any repair action 
is estimated to be $120 per airplane.

Regulatory Impact

    The regulations adopted herein will not have a substantial direct 
effect on the States, on the relationship between the national 
Government and the States, or on the distribution of power and 
responsibilities among the various levels of government. Therefore, it 
is determined that this final rule does not have federalism 
implications under Executive Order 13132.
    For the reasons discussed above, I certify that this action (1) is 
not a ``significant regulatory action'' under Executive Order 12866; 
(2) is not a ``significant rule'' under DOT Regulatory Policies and 
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a 
significant economic impact, positive or negative, on a substantial 
number of small entities under the criteria of the Regulatory 
Flexibility Act. A final evaluation has been prepared for this action 
and it is contained in the Rules Docket. A copy of it may be obtained 
from the Rules Docket at the location provided under the caption 
ADDRESSES.

List of Subjects in 14 CFR Part 39

    Air transportation, Aircraft, Aviation safety, Incorporation by 
reference, Safety.

Adoption of the Amendment

    Accordingly, pursuant to the authority delegated to me by the 
Administrator, the Federal Aviation Administration amends part 39 of 
the Federal Aviation Regulations (14 CFR part 39) as follows:

PART 39--AIRWORTHINESS DIRECTIVES

    1. The authority citation for part 39 continues to read as follows:

    Authority: 49 U.S.C. 106(g), 40113, 44701.


Sec. 39.13  [Amended]

    2. Section 39.13 is amended by adding the following new 
airworthiness directive:

2002-04-08  Boeing: Amendment 39-12665. Docket 2001-NM-37-AD.

    Applicability: Model 737-600, -700, -700C, and -800 series 
airplanes; line numbers 1 through 295 inclusive; certificated in any 
category.

    Note 1: This AD applies to each airplane identified in the 
preceding applicability provision, regardless of whether it has been 
modified, altered, or repaired in the area subject to the 
requirements of this AD. For airplanes that have been modified, 
altered, or repaired so that the performance of the requirements of 
this AD is affected, the owner/operator must request approval for an 
alternative method of compliance in accordance with paragraph (b) of 
this AD. The request should include an assessment of the effect of 
the modification, alteration, or repair on the unsafe condition 
addressed by this AD; and, if the unsafe condition has not been 
eliminated, the request should include specific proposed actions to 
address it.

    Compliance: Required as indicated, unless accomplished 
previously.
    To prevent loss of free movement of the rudder pedals, which 
could result in reduced controllability of the airplane, accomplish 
the following:

Replacement of Fasteners

    (a) Within 12 months after the effective date of this AD, do a 
one-time general visual inspection of the fasteners on the upper 
cover assembly of the housing for the captain's and first officer's 
rudder pedals to determine if pan-head fasteners are installed, 
according to Boeing Alert Service Bulletin 737-25A1383, Revision 1, 
dated December 2, 1999. Replace all pan-head fasteners on the upper 
cover assembly of the housing for the captain's and first officer's 
rudder pedals with improved (flush-head) fasteners, including 
countersink-drilling the fastener holes, according to the service 
bulletin.

    Note 2: For the purposes of this AD, a general visual inspection 
is defined as: ``A visual examination of an interior or exterior 
area, installation, or assembly to detect obvious damage, failure, 
or irregularity. This level of inspection is made under normally 
available lighting conditions such as daylight, hangar lighting, 
flashlight, or drop-light, and may require removal or opening of 
access panels or doors. Stands, ladders, or platforms may be 
required to gain proximity to the area being checked.''

Alternative Methods of Compliance

    (b) An alternative method of compliance or adjustment of the 
compliance time that provides an acceptable level of safety may be 
used if approved by the Manager, Seattle Aircraft Certification 
Office (ACO), FAA. Operators shall submit their requests through an 
appropriate FAA Principal Maintenance Inspector, who may add 
comments and then send it to the Manager, Seattle ACO.

    Note 3: Information concerning the existence of approved 
alternative methods of compliance with this AD, if any, may be 
obtained from the Seattle ACO.

Special Flight Permits

    (c) Special flight permits may be issued in accordance with 
Secs. 21.197 and 21.199 of the Federal Aviation Regulations (14 CFR 
21.197 and 21.199) to operate the airplane to a location where the 
requirements of this AD can be accomplished.

Incorporation by Reference

    (d) The actions shall be done in accordance with Boeing Alert 
Service Bulletin 737-25A1383, Revision 1, dated December 2, 1999. 
This incorporation by reference was approved by the Director of the 
Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part 
51. Copies may be obtained from Boeing Commercial Airplane Group, 
P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be 
inspected at the FAA, Transport Airplane Directorate, 1601 Lind 
Avenue, SW., Renton, Washington; or at the Office of the Federal 
Register, 800 North Capitol Street, NW., suite 700, Washington, DC.

Effective Date

    (e) This amendment becomes effective on April 5, 2002.

    Issued in Renton, Washington, on February 21, 2002.
Vi L. Lipski,
Manager, Transport Airplane Directorate, Aircraft Certification 
Service.
[FR Doc. 02-4717 Filed 2-28-02; 8:45 am]
BILLING CODE 4910-13-U

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