AD 2001-13-23
Applicability
| Type | Manufacturer | Model | Details |
|---|---|---|---|
| aircraft | The Boeing Company | 737-700 Series | Airworthiness Directives; Boeing Model 737-700 and -800 Series Airplanes |
| aircraft | The Boeing Company | 737-800 Series | Airworthiness Directives; Boeing Model 737-700 and -800 Series Airplanes |
Unsafe Condition
Fatigue cracking along the bulkhead-to-fuselage attachment, which could result in structural failure of the aft pressure bulkhead and consequent rapid decompression of the airplane.
AI-generated summary from the source AD text. Verify against the official source before acting.
Required Actions
Inspect tension bolts at the attachment of the aft pressure bulkhead to the fuselage at body station 1016 to determine if the correct parts are installed. If any long bolt is found above the main deck floor, perform a torque test of the nut and replace the bolt and nut as applicable. For any long or short bolt other than those identified, replace the bolt and nut as applicable. Perform repetitive inspections of nuts for short bolts installed between stringer end fittings.
AI-generated summary from the source AD text. Verify against the official source before acting.
Compliance Time
Within 90 days after the effective date of this AD or prior to the accumulation of 3,000 total flight cycles, whichever occurs later.
AI-generated summary from the source AD text. Verify against the official source before acting.
Affected Aircraft
Boeing Model 737-700 and -800 series airplanes; line numbers 4, 6, 9 through 20 inclusive, 29, and 31 through 46 inclusive; certificated in any category.
AI-generated summary from the source AD text. Verify against the official source before acting.
Federal Register Abstract
This amendment adopts a new airworthiness directive (AD), applicable to certain Boeing Model 737-700 and -800 series airplanes, that requires inspections of certain tension bolts at the attachment of the aft pressure bulkhead to the fuselage at body station 1016 to determine if the correct parts are installed, and corrective action, if necessary. The actions specified by this AD are intended to prevent fatigue cracking along the bulkhead-to-fuselage attachment, which could result in structural failure of the aft pressure bulkhead and consequent rapid decompression of the airplane. This action is intended to address the identified unsafe condition.
Document Text
Show stored source text (verify against official source)
[Federal Register Volume 66, Number 130 (Friday, July 6, 2001)]
[Rules and Regulations]
[Pages 35533-35535]
From the Federal Register Online via the Government Publishing Office [<a href="http://www.gpo.gov">www.gpo.gov</a>]
[FR Doc No: 01-16740]
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DEPARTMENT OF TRANSPORTATION
Federal Aviation Administration
14 CFR Part 39
[Docket No. 2000-NM-403-AD; Amendment 39-12305; AD 2001-13-23]
RIN 2120-AA64
Airworthiness Directives; Boeing Model 737-700 and -800 Series
Airplanes
AGENCY: Federal Aviation Administration, DOT.
ACTION: Final rule.
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SUMMARY: This amendment adopts a new airworthiness directive (AD),
applicable to certain Boeing Model 737-700 and -800 series airplanes,
that requires inspections of certain tension bolts at the attachment of
the aft pressure bulkhead to the fuselage at body station 1016 to
determine if the correct parts are installed, and corrective action, if
necessary. The actions specified by this AD are intended to prevent
fatigue cracking along the bulkhead-to-fuselage attachment, which could
result in structural failure of the aft pressure bulkhead and
consequent rapid decompression of the airplane. This action is intended
to address the identified unsafe condition.
DATES: Effective August 13, 2001.
The incorporation by reference of certain publications listed in
the regulations is approved by the Director of the Federal Register as
of August 13, 2001.
ADDRESSES: The service information referenced in this AD may be
obtained from Boeing Commercial Airplane Group, P.O. Box 3707, Seattle,
Washington 98124-2207. This information may be examined at the Federal
Aviation Administration (FAA), Transport Airplane Directorate, Rules
Docket, 1601 Lind Avenue, SW., Renton, Washington; or at the Office of
the Federal Register, 800 North Capitol Street, NW., suite 700,
Washington, DC.
FOR FURTHER INFORMATION CONTACT: Scott Fung, Aerospace Engineer,
Airframe Branch, ANM-120S, FAA, Seattle Aircraft Certification Office,
1601 Lind Avenue, SW., Renton, Washington 98055-4056; telephone (425)
227-1221; fax (425) 227-1181.
SUPPLEMENTARY INFORMATION: A proposal to amend part 39 of the Federal
Aviation Regulations (14 CFR part 39) to include an airworthiness
directive (AD) that is applicable to certain Boeing Model 737-700 and -
800 series airplanes was published in the Federal
[[Page 35534]]
Register on April 12, 2001 (66 FR 18880). That action proposed to
require inspections of certain tension bolts at the attachment of the
aft pressure bulkhead to the fuselage at body station 1016 to determine
if the correct parts are installed, and corrective action, if
necessary.
Comments
Interested persons have been afforded an opportunity to participate
in the making of this amendment. Due consideration has been given to
the comment received.
The Air Transport Association (ATA) of America, on behalf of one of
its members, states that its member supports the proposed rule.
Conclusion
After careful review of the available data, including the comment
noted above, the FAA has determined that air safety and the public
interest require the adoption of the rule as proposed.
Cost Impact
There are approximately 31 airplanes of the affected design in the
worldwide fleet. The FAA estimates that 14 airplanes of U.S. registry
will be affected by this AD, that it will take approximately 2 work
hours per airplane to accomplish the required actions, and that the
average labor rate is $60 per work hour. Based on these figures, the
cost impact of the AD on U.S. operators is estimated to be $1,680, or
$120 per airplane.
The cost impact figure discussed above is based on assumptions that
no operator has yet accomplished any of the requirements of this AD
action, and that no operator would accomplish those actions in the
future if this AD were not adopted. The cost impact figures discussed
in AD rulemaking actions represent only the time necessary to perform
the specific actions actually required by the AD. These figures
typically do not include incidental costs, such as the time required to
gain access and close up, planning time, or time necessitated by other
administrative actions.
Regulatory Impact
The regulations adopted herein will not have a substantial direct
effect on the States, on the relationship between the national
Government and the States, or on the distribution of power and
responsibilities among the various levels of government. Therefore, it
is determined that this final rule does not have federalism
implications under Executive Order 13132.
For the reasons discussed above, I certify that this action (1) is
not a ``significant regulatory action'' under Executive Order 12866;
(2) is not a ``significant rule'' under DOT Regulatory Policies and
Procedures (44 FR 11034, February 26, 1979); and (3) will not have a
significant economic impact, positive or negative, on a substantial
number of small entities under the criteria of the Regulatory
Flexibility Act. A final evaluation has been prepared for this action
and it is contained in the Rules Docket. A copy of it may be obtained
from the Rules Docket at the location provided under the caption
ADDRESSES.
List of Subjects in 14 CFR Part 39
Air transportation, Aircraft, Aviation safety, Incorporation by
reference, Safety.
Adoption of the Amendment
Accordingly, pursuant to the authority delegated to me by the
Administrator, the Federal Aviation Administration amends part 39 of
the Federal Aviation Regulations (14 CFR part 39) as follows:
PART 39--AIRWORTHINESS DIRECTIVES
1. The authority citation for part 39 continues to read as follows:
Authority: 49 U.S.C. 106(g), 40113, 44701.
Sec. 39.13 [Amended]
2. Section 39.13 is amended by adding the following new
airworthiness directive:
2001-13-23 Boeing: Amendment 39-12305. Docket 2000-NM-403-AD.
Applicability: Model 737-700 and -800 series airplanes; line
numbers 4, 6, 9 through 20 inclusive, 29, and 31 through 46
inclusive; certificated in any category.
Note 1: This AD applies to each airplane identified in the
preceding applicability provision, regardless of whether it has been
modified, altered, or repaired in the area subject to the
requirements of this AD. For airplanes that have been modified,
altered, or repaired so that the performance of the requirements of
this AD is affected, the owner/operator must request approval for an
alternative method of compliance in accordance with paragraph (d) of
this AD. The request should include an assessment of the effect of
the modification, alteration, or repair on the unsafe condition
addressed by this AD; and, if the unsafe condition has not been
eliminated, the request should include specific proposed actions to
address it.
Compliance: Required as indicated, unless accomplished
previously.
To prevent fatigue cracking along the bulkhead-to-fuselage
attachment, which could result in structural failure of the aft
pressure bulkhead and consequent rapid decompression of the
airplane, accomplish the following:
Inspections and Corrective Actions
(a) Prior to the accumulation of 3,000 total flight cycles, or
within 90 days after the effective date of this AD, whichever occurs
later, do one-time special detailed inspections of tension bolts at
the attachment of the aft pressure bulkhead to the fuselage at body
station 1016 to determine whether the correct parts are installed,
per the Accomplishment Instructions of Boeing Service Bulletin 737-
53-1212, including Appendix A, dated August 13, 1998.
(1) If any long bolt is found above the main deck floor, do
paragraphs (a)(1)(i) and (a)(1)(ii) of this AD.
(i) Before further flight, do a torque test of the nut on the
long bolt to determine whether the bolt is properly clamped.
(ii) Replace the bolt and nut, as applicable, with new parts,
per the service bulletin, except as provided by paragraph (c) of
this AD. The correct replacement parts are listed in Figure 4 of the
service bulletin. Do the replacement no later than the compliance
time specified in the compliance table in Section 1.D.
(``Compliance'') of the service bulletin. For the purposes of this
AD, compliance times stated in flight cycles and years are to be
counted from the time of the inspection per paragraph (a) of this
AD.
(2) For any long or short bolt other than those identified in
paragraph (a)(1) of this AD, replace the bolt and nut, as
applicable, with new parts, per the service bulletin, except as
provided by paragraph (c) of this AD. The correct replacement parts
are listed in Figure 4 of the service bulletin. Do the replacement
no later than the compliance time specified in the compliance table
in Section 1.D. (``Compliance'') of the service bulletin. For the
purposes of this AD, compliance times stated in flight cycles and
years are to be counted from the time of the inspection per
paragraph (a) of this AD.
Note 2: For the purposes of this AD, a special detailed
inspection is defined as: ``An intensive examination of a specific
item(s), installation, or assembly to detect damage, failure, or
irregularity. The examination is likely to make extensive use of
specialized inspection techniques and/or equipment. Intricate
cleaning and substantial access or disassembly procedures may be
required.''
Repetitive Inspections
(b) Where short bolts are installed between two adjacent
stringer end fittings or at stringer end fittings, doing repetitive
inspections of the nuts to determine if bolts are properly clamped,
per Boeing Service Bulletin 737-53-1212, including Appendix A, dated
August 13, 1998, extends the compliance time for the replacement of
bolts, per the compliance table in Section 1.D. (``Compliance'') of
the service bulletin.
Exception for Certain Repair Conditions
(c) Where Boeing Service Bulletin 737-53-1212, including
Appendix A, dated August 13, 1998, specifies to contact Boeing for
replacement instructions: Before further flight, replace per a
method approved by the Manager, Seattle Aircraft Certification
Office
[[Page 35535]]
(ACO), FAA; or per data meeting the type certification basis of the
airplane approved by a Boeing Company Designated Engineering
Representative who has been authorized by the Manager, Seattle ACO,
to make such findings. For a repair method to be approved by the
Manager, Seattle ACO, as required by this paragraph, the approval
letter must specifically reference this AD.
Alternative Methods of Compliance
(d) An alternative method of compliance or adjustment of the
compliance time that provides an acceptable level of safety may be
used if approved by the Manager, Seattle ACO. Operators shall submit
their requests through an appropriate FAA Principal Maintenance
Inspector, who may add comments and then send it to the Manager,
Seattle ACO.
Note 3: Information concerning the existence of approved
alternative methods of compliance with this AD, if any, may be
obtained from the Seattle ACO.
Special Flight Permits
(e) Special flight permits may be issued in accordance with
sections 21.197 and 21.199 of the Federal Aviation Regulations (14
CFR 21.197 and 21.199) to operate the airplane to a location where
the requirements of this AD can be accomplished.
Incorporation by Reference
(f) Except as provided by paragraph (c) of this AD, the actions
shall be done in accordance with Boeing Service Bulletin 737-53-
1212, including Appendix A, dated August 13, 1998. This
incorporation by reference was approved by the Director of the
Federal Register in accordance with 5 U.S.C. 552(a) and 1 CFR part
51. Copies may be obtained from Boeing Commercial Airplane Group,
P.O. Box 3707, Seattle, Washington 98124-2207. Copies may be
inspected at the FAA, Transport Airplane Directorate, 1601 Lind
Avenue, SW., Renton, Washington; or at the Office of the Federal
Register, 800 North Capitol Street, NW., suite 700, Washington, DC.
Effective Date
(g) This amendment becomes effective on August 13, 2001.
Issued in Renton, Washington, on June 27, 2001.
Vi L. Lipski,
Manager, Transport Airplane Directorate, Aircraft Certification
Service.
[FR Doc. 01-16740 Filed 7-5-01; 8:45 am]
BILLING CODE 4910-13-U
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